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Signing UpStep 1: How to make a "wooden block stacking game"
"...... is played with 54 wooden blocks. Each block is three times as long as it is wide, and one fifth as thick as it is long (1.5 x 2.5 x 7.5 cm). To set up the game, the included loading tray is used to stack the initial tower which has 18 levels of three blocks placed adjacent to each other along their long side and perpendicular to the previous level (so, for example, if the blocks in the first level lie lengthwise north-south, the second level blocks will lie east-west)"
http://en.wikipedia.org/wiki/Jenga
Materials
* Wooden beams, I used 4 beams of 4m
(13 feet and 1.48 inches)
*Measuring tools
*hand / table saw
*Pencil
*Sanding paper
(8.27 inches) (2.64 inches) (1.65 inches)
My blocks are 21cm long, 6.7cm wide and 4.2cm high. I know the 1 to 3 ratio is not applied but I just took some wooden beams that were available at the store and then kind of tried to fit all the pieces in the length of the beams.
When you have all the materials you can start measuring and marking where you are going to saw.
After you have done that you can start to saw!! As finishing touch you can sand down the edges for a smooth look.
Cost : Wooden beams +/- 25eur , Box 10eur
(36 dollars) (14 dollars)
Some math:
Y= Length
X= Width
h= Height
Z= number of blocks
X= Y/3
h=Y/5
Total height = Z/3 * h





































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Once I have the pieces I use a Finishing Sander (palm sized) with some 80 grade sanding sheets. 85-90% of the sanding will be done by the Finishing Sander. For the rest of the sanding I buy a couple small sanding blocks...a few medium grade and a few extra fine grade for the very end. Once I have each piece done with the Finishing Sander I run my hands over every one quickly looking for any small spots I might have missed and hit them with one of the medium blocks. After that I will take the extra fine block and go thoroughly over each piece to make sure they're as smooth as possible...at this stage I manhandle them alot to make sure I haven't missed any spots.
*IMPORTANT point on sanding that I didn't do with the first set...initially I was very concerned about the ends of the pieces being smooth so they were easy to grab, looked good and didn't give anybody splinters but the reality of the game is that the ends are basically the LEAST important part of the pieces. It's all about making sure the top/bottom and sides are as smooth as possible because that's the surface area that will rubbing against the blocks above, below and to the sides! ALSO I've found it's good to have a small wood chisel around too in case there's a run in the wood that you can sand out (remember that the set is going to drop pretty hard when it's falls during the game so those little points sticking up will peel up eventually)...I just pop that run out with the chisel and sand the whole area down extra well.
Once I'm done with the sanding I use a small shop vac to vacuum each piece (find this easier than sponging them off plus they stay dry and you can start spraying them right away). I use Cort Wood Finishing Spray from Lowe's...it's the cheapest they have and works fine...just follow directions on the cans...2-3 coats...key is to let them dry after each stage...not worth rushing it.
Used a 2" x 4".
Just make sure and find straight ones.
Make sure they are dry...
I routed the edges too!
10 1/2" long
54 boards.
I made a stencil and painted the logo on.
Very fun to play...GREAT party game!
Enjoy....
1- Did you mean to say 57 boards (not 54)? The picture shows 19 levels, with 3 boards in each 19x3= 57, I'm not trying to be mean, this is a sincere question.
2- If the boards you were using were 2''x4''; wouldn't that mean that if you lined them up side-to-side, it would amount to 12"? Where did the 10.5'' come from?
Sorry for the confusion.
The original Jenga has 54 boards.
I made 3 extra for a total of 57.
A 2 x 4 is actually 1.5" x 3.5".
3.5
x 3 = 10.5.
Hope this clears things up!
1. Wood selection: Straight isn't that big of a deal... a little bend in an 8' board isn't noticeable when you cut it into 10" chunks. Look for wood that has square edges and minimal or only small knots. Sometimes you get a little colored sap wood and that looks good after finishing. With "spf" 2x4's these blocks are heavy enough, so I would not recommend a hardwood for safety and convenience reasons. If you could find an "s4s"(sanded 4 sides) pine 2x4 that would help with finishing work but it is not likely you will. Select 2x4's are likely only straighter with less knots and select doesn't imply a finish sanded product. I like that my peices had a little character and I had to chuck a couple where the knots were to extreem. You can do it with 7 @ 8' 2x4's but you should get 8 so that you can pick the best pieces.
2. Cutting: Make a jig for your saw. Something that you can but the uncut wood up to so that you cut exactly the same size piece each time. For me this was simply a block of wood screwed to a 1x2 and clamped to my mitre saw. Different jigs for different saws, but I'm sure you get the point.
3. Sanding: I started using 80 grit on a palm sander to knock down all the larger imperfections. There are lots of them too! It took a very long time and I rounded over all the edges. A router would be overkill if you are sanding anyways since it is so easy to cut through pine with sandpaper.. A bench mounted belt sander would have cut a good couple hours off this step but there is still some handwork regardless..
After the 80 on the palm sander I went to 220 grit on a rubber sanding block. Don't forget the end grain! Even if you can't nock it down to perfectly smooth it is still important to open the fibers so the finish penetrates. This went much faster and brought each piece up to glass like smoothness. All and all I spend a good 10-12 hours sanding... I kid you not, and I was busing my hump!
3. Finishing: I used a past finishing wax. I used the Minwax brand that you can get at any hardware or home improvement store. It is a wax in mineral spirits so that it can penetrate the wood fibers a bit. T apply, it is just like waxing your car. Wipe down each piece to get all the dust off, apply a thin layer, let it dry for 30 minutes or so, and then buff it to a shine. They look beautiful with a nice satiny finish, and they have perfect tension during play. They should last a long time too because the wax wont chip or flake off as they get nicked up during use and they are waterproofed short of an extended float in the pool. The wax is also a time release of sorts for letting wood acclimate itself to changes in humidity and will be less likely to warp over time. Yeah, I like wax!
As for 6x6 that is not smart. During play, these come crashing down and even the 2x4's could easily take out an ankle. Also the height of the 2x4 game during play is quite tall. I think the record on my fiends game is about 32 levels and that is over your head when stacking the game only a foot or two off the ground.
As another side note, don't play this on a wooden picnic table or wooden bench because the tower coming down will dent the hell out of your furniture. We have been using a 12x12 concrete landscaping stone on top of a 5 gallon bucket and that works pretty well. Just level out the bucket Concrete floor works well too but it is best to not have to squat down for the lowest pieces.
As a side note, the wax finish works awesome. Also the weight of the falling blocks is enough to damage a wooden picnic table or a persons foot so use with care.
if you got high quality dimensional lumber from an actual lumber store or woodworking store or specialty store you might wind up with a better result.
His sister wanted it for her party so he and his dad went out and got the wood (which she paid for) the they did all the work.
Their's was a bit better though 'cause they rounded out the edges so that it slid better.
While the regular Jenga doesn't have rounded edges, it definitely helped with the larger version.
His was about five and a half feet tall.
But all in all,.this instructable is pretty great. I didn't think other people would think to make one of those. Haha.
http://www.youtube.com/watch?v=F9BmTmMEOhQ
http://www.charlievolanakis.com/post/2548388082/jenga
Nice blog dude. To bad I didn't think of the Bruce Lee technique :)