Hexabot: Build a heavy duty six-legged robot!

Hexabot: Build a heavy duty six-legged robot!
This Instructable is going to show you how to build Hexabot, a large six-legged robot platform that is capable of carrying a human passenger! The robot can also be made fully autonomous with the addition of a few sensors and a little reprogramming.

I constructed this robot as a final project for Making Things Interactive, a course offered at Carnegie Mellon University.



Typically, most of the robotics projects I've done have been on the small scale, not exceeding a foot in their largest dimension. With the recent donation of an electric wheelchair to the CMU Robotics Club, I was intrigued by the thought of using the wheelchair motors in some sort of big project. When I brought up the idea about making a large-scale something with Mark Gross, the CMU professor who teaches Making Things Interactive, his eyes lit up like a kid on Christmas morning. His response was "Go for it!"

With his approval, I needed to actually come up with something to build with these motors. Since the wheelchair motors were very powerful, I definitely wanted to make something that I could ride on. The idea of a wheeled vehicle seemed kind of boring, so I began thinking about walking mechanisms. This was somewhat challenging since I only had two motors at my disposal and still wanted to create something capable of turning, not just moving forwards and backwards. After some frustrating prototyping attempts, I began looking at toys on the internet to get some ideas. I happened to find the Tamiya Insect. It was perfect! With this as my inspiration, I was able to create CAD models of the robot and begin construction.

During the creation of this project, I was stupid and didn't take any pictures during the actual construction process. So, to create this Instructable, I took the robot apart and took pictures of the assembly process step-by-step. So, you may notice that holes appear before I talk about drilling them, and other little discrepancies that wouldn't exist if I had done this right in the first place!

Edit 1/20/09: I discovered that, for some reason, Step 10 had the exact same text as Step 4. This discrepancy has been corrected. Step 10 now tells you how to attach the motors, rather than telling you how to machine the motor linkages again. Also, thanks to Instructables for saving a history of edits, I was simply able to find an early version with the right text and copy/paste it in!
 
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Step 1CAD Model

CAD Model
Using SolidWorks, I created a CAD model of the robot so I could position components easily and determine the location of holes for the bolts that connect the legs and linkages of the robot to the frame. I didn't model the bolts themselves to save time. The frame is made from 1" x 1" and 2" x 1" steel tubing.

A folder of part, assembly, and drawing files for the robot can be downloaded below. You'll need SolidWorks to open the various files. There are some .pdf drawings in the folder as well, and these are also available to download in subsequent steps of this report.

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162 comments
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Jan 29, 2012. 6:47 PMdeobomb says:
can this be made with just 2 batteries 2 motors and 2 seprate switches for the motors?
Sep 18, 2011. 2:25 AMearies says:
what a nice robot... i have a question about the motors. So those 2 motors are different type aren't it ? the one is for left side, and the other one for right side??

and those motors are for wheel chair motor? I'm from Indonesia , and I must think where can I find the motors.. please reply.. thank you very much
Jul 7, 2011. 11:06 PMmildsteel says:
Wow awesome! This wheel chair is amazing; if you would add treaded feet and shock absorbers to the chair then it will much better.

http://www.metal-supplies.com/12201/index.html
Jul 17, 2011. 10:04 AMjunkerjp says:
Yes, very cool project.

Rubber treaded feet with absorbers was the first thing that came to mind for me too while watching the video
Jul 17, 2011. 3:53 AMZokiS says:
I think that if you put rubber pegs on the legs, you might be getting better results considering movement!
Jul 7, 2011. 11:07 PMmildsteel says:
Wow awesome! This wheel chair is amazing; if you would add treaded feet and shock absorbers to the chair then it will much better.
May 6, 2011. 6:11 AMmanojkumar6027 says:
sir please send microcontroler circuit
May 3, 2011. 3:10 AMmanojkumar6027 says:
sir i am using two 12v 4Amps batteries those are sufficient for run the motor
May 4, 2011. 9:29 PMmanojkumar6027 says:
not for riding on it ,if riding on it what is the capacity of batteries means voltage and current
Apr 5, 2011. 6:57 PMmanojkumar6027 says:
circuit for connecting two motors
Mar 31, 2011. 6:24 PMmanojkumar6027 says:
which micro controler is used for this project and also mention the number of micro controler
circuit board for connections
Apr 3, 2011. 8:15 AMmanojkumar6027 says:
thanxs
Mar 31, 2011. 6:22 PMmanojkumar6027 says:
how to analyse this model in ansys for static and dynamic analysis
Apr 3, 2011. 8:15 AMmanojkumar6027 says:
thnxs
Mar 23, 2011. 10:44 AMmanojkumar6027 says:
2 3" 3/4-10 bolts what is this means
Mar 23, 2011. 6:34 PMmanojkumar6027 says:
thanxs dude
Feb 11, 2011. 6:52 PMjavajunkie1976 says:
This is brilliant. I wonder how much better it would be if you would add treaded feet and shock absorbers to the chair (kind of like what they use on public buses.)

Build it bigger and with armor plating, you'd get the military's attention!!
Dec 3, 2010. 3:31 PMm5industriesinc says:
where did you buy that mill and how much?
Dec 3, 2010. 3:42 PMm5industriesinc says:
where did you guys buy the mill and how much?
Nov 13, 2010. 9:34 PMkarankochhar13 says:
can u upload a pdf file of microcontroler and relays because i am not good in electronics and it is confusing and i am new in robotics
Nov 16, 2010. 1:03 AMDarwinfish says:
Great project, looks like loads of fun.

I do see some room for improvement in the legs. Why not hook up small shock dampeners in the legs, between the tubing and the feet? Something like the air shocks that hold open the rear hatches on SUVs should do the trick. I think one of those in each wheel, with of course a plastic foot on it, would even out the ride considerably, and make the whole process a bit more effective (not to mention easier on your spine!).

Even as it sits, it's an awesome project. When I get old, screw a wheelchair, I'm building one of these. XD
Aug 4, 2010. 7:06 AMBills fan1.0 says:
how much did it cost you to make this?
Sep 20, 2010. 12:28 AMVictorBorah says:
Hi rpantaleo, Nice job done, you are amazing !!! , I need to know the specifications of the motors you used. I am from India, could you please give me a few details like the peak,stall torques and the brand that manufactured them ? I am finding it difficult to get similiar ones here in India, besides I reffered all my friends to the video ! wow man that was really cool ! Thanks in advance for your posible reply-Bye
Victor Borah
Nov 3, 2010. 6:29 PMcdousley says:
Do those motors need any special driver or could they be hooked up straight to the battery?

very cool if i get the money and time i will build this!
Nov 13, 2010. 5:03 PMcdousley says:
GREAT!
Sep 20, 2010. 8:39 PMVictorBorah says:
Thanks a Lot, it was a big help !
Nov 11, 2010. 8:14 AMkarankochhar13 says:
can we use other types of moter like 'a car starter or moter used in wiper in car'
1-40 of 162next »

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Author:rpantaleo
Mechanical Engineer