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Homebuilt Camper Trailer

Homebuilt Camper Trailer
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Safari BaseCamp 10 is a homebuilt camper trailer that my dad and my brother and I built, with the help of some nearby craftsmen. One of the goals has been to create a self-sufficient system that facilitates a complete set of commodities without the need for hookups. Although many details were worked out during construction, there was quite a bit of prior planning and dreaming involved. It's probably been over two years since the building began, and we're still not done tweaking it. We took BaseCamp 10 on its first camping trip about a year ago.

Since Dad did most of the work and we boys helped with some things along the way, I may use "we" to refer to all or any of the the three of us throughout this instructable.

The project was based on a 4x8-ft. aluminum trailer frame. We replaced the wooden floorboards, the jack, the coupler, and the taillights and added other lights on the sides and rear of the frame. We also had it outfitted with a new 2,000-lb. axle, new alloy wheels, and new tires and had the fenders repainted. We would eventually have a local machine shop reinforce the tongue and mount a K & W diamond-plate-style toolbox above it.

Dad designed and built a 34-in.-high exterior-plywood box that would eventually sit atop the trailer. We painted the box olive, inside and out, and spray-painted a camouflage pattern in flat colors around the outside. More than one try was needed before the camo was satisfactory, but we finally settled on a simple hand-sprayed design under a stenciled Reelfoot bark pattern.

The box contained three main compartments. For the one in the front, Dad built a slide-out kitchenette featuring an Atwood WedgeWood two-burner cooktop, a sink, a faucet, a paper-towel bar, two drawers, and a storage area under the sink. The box and lid of the kitchenette are plywood, and the countertop is stainless steel-style Formica.

We outfitted the middle compartment of the main box with a 20-gal. water tank as well as a pump. One hose can be connected to the faucet in the kitchenette while the other is run outside for bathing.

In the area above the front and middle compartments, we installed a 12w 5a solar panel on a slide-out system. The panel charges two batteries located in the toolbox in front, and the batteries supply power to the water pump, five LED lighting fixtures, and three 12v outlets. An Amish craftsman helped to get the electrical system properly wired.

The largest compartment is the storage area in the rear of the box. A door on each side and in the rear allow access to the contents. A spare wheel and tire are mounted on the large rear door.

A protruding door opposite the one for the kitchenette allows access to some electrical components, including the the battery charger. A recessed compartment on the outside of the main box holds two small propane tanks–one feeds gas to the cooktop in the kitchenette, and the other supplies a portable Coleman water heater. An axe and a shovel are mounted on one side of the box, and a metal gasoline can is secured on the other. A Formica-topped table can be attached to the outside of the box on the same side as the kitchenette.

On a custom rack on top of the box, two 48x92-in. sheets of plywood provide the base for a folding rooftop tent that opens to nearly eight feet square. The aluminum frame, the canvas, and the mattress were fabricated by skilled Amish craftsmen. The results were exceptional, and the tent is capable of sleeping the three of us very comfortably. Two ladders support the overhanging side of the tent and provide access to the two doors on that side. Awnings protect openings on three sides, and a canopy extends out the other side to cover the kitchen area. Additional pieces of canvas can be used to further enclose both the kitchen area and the space under the tent overhang–that includes a floor for the kitchen area.

We also added these free-standing accessories: an Engel portable AC/DC refrigerator/freezer, a camouflage Honda EU2000i portable generator, and a fire extinguisher, and a Cabela's shower tent.

Using a homemade stencil, we sprayed the name Safari BaseCamp 10 onto both sides. We chose the name because it was 2010, and this particular camper happened to be about the tenth major camping unit my dad had used in his lifetime.

Here is a list of costs incurred during the build (note that this estimate does not include trailer chassis, shower/toilet, generator, and refrigerator, as well as flashlight, fire extinguisher, and shovel/axe with with mounts.


Wood: $666
Hardware: $1,195
Paint: $717
Plumbing: $255
Propane: $314
Electrical: $1,041
Miscellaneous: $355
Solar Power System (with associated hardware): $997
Tent: $3,869
Side Room: $2,029

Total for Basic Camper Trailer Build: $11,438

72 comments
1-40 of 72next »
May 21, 2012. 6:34 AMcajundood says:
hello.... great instructable by the way. your project as well as a couple of other teardrop trailer style camping units have me dreaming up all sorts of things. what i have settled on is a miniature camper/ toy hauler built from an enclosed 6x12 trailer. it will be an off-the-grid type and i will use it to camp as well as a BOL if the SHTF. i love the way you have the solar panel incorperated into the structure. i will use lots of your designs in mine. if you have any suggestions on how to best utilize my limited space, I am all ears. I don't have the carpentry skills to start from a flatbed trailer, so i am gonna start with a new 6x12 enclosed trailer.
Feb 19, 2012. 4:52 PMelktrip2000 says:
I've been wondering where you found your tent for this project. It look like an 8'X8' floor is that correct? Please share the source.
Sep 6, 2011. 5:07 AMLorddrake says:
2 questions ..

rough estimate ..for the materials, how much would it cost to build something like this?

how long does it take to set up / break down the camperer?

Feb 19, 2012. 4:51 PMelktrip2000 says:
I've been wondering where you found your tent for this project. It look like an 8'X8' floor is that correct? Please share the source.

Sep 7, 2011. 4:11 AMLorddrake says:
is it possiblefor just one person to set it up, or is that just too few hands?
Sep 7, 2011. 1:35 PMLorddrake says:
When you get a few more pics up showing the setup process and how everything looks opened and closed I might have some input on how to aid in making this an easy one-person job.

looking forward to seeing more of this awesome build.
Sep 6, 2011. 6:48 AMFoolishSage says:
I would also be interested in these two questions and add another to the list:
Do you know how much the trailer weighs roughly (fully loaded)?

I have a basic car license which limits the weight of a trailer to 750kg (approx 1650 pounds). Seeing how you use a 2000 pound axle (950kg) this kind of trailer might be right on the limit of what I could haul without need for a higher license.
Sep 8, 2011. 7:41 PMjblanton1 says:
Is it the license for the vehicle or the license for the driver that limits how heavy of a trailer you can tow? We don't have that concept over here. There are suggestions on the max weight that a vehicle can tow or carry, but I've seen that exceeded quite a bit by people who are driving slow for a short distance (e.g. from the building supply store to their home / work site). Some of the ones that I've seen have been a bit scary -- you really don't want to be driving near them.
Sep 8, 2011. 10:21 AMlsmith254 says:
You can also reduce weight by using 3/4 plywood for the deck instead of PT 2x4's it would seem.When you consider that waterproofing is a bit more of a priority than the trailer being able to withstand branches and rocks, then you can add a skin if desired there.
I am planning a teardrop build this spring, in sections so I can knock it down and use the flatbed by itself to haul. Running rubbler gaskets made from a lot of discarded bike innertubes will encircle each side, top, front and back section. I have been buying parts for a year; using car trunk liner for sound-proofing as well as various vinyl floor mats, too. I am going to use 2x2's with Liquid Nails instead of all screws, and apply a sealer to guard against dry-rot on the inside.
I plan for it to look like a Woody, but stain it grey and hopefully fiberglass each panel individually. Been saving drawer glides from a nearby county school office furniture site; I take my drill down and get all the hardware I need after everyone else is done picking! I plan to coat the underside of the trailer in asphalt roof coating, I hear that is what they use and it works pretty good. My current project segment is figuring out the wiring/battery/solar setups; I am going to use solar heat and solar hot water. I have scavenged parts for that already and will test those this month.
Sep 8, 2011. 7:43 PMjblanton1 says:
A teardrop that could slide into a standard flatbed utility trailer could be a useful project. That way, you could remove the teardrop when you needed to use the utility trailer for hauling stuff.
Sep 8, 2011. 8:35 PMlsmith254 says:
I thought about that, but most aesthetically pleasing teardrop patterns feature a curved roof-line that is higher in the front and slopes towards the back for the kitchenette hatch, so that means it is curved. It will add too much thickness to be stored under the deck, so I planned on just 'dropping' all the separate pieces in a secure location and covering them with a tarp until I need to re-assemble it. I thought of splitting the curved parts right down the middle, which would reduce the thickness of the dis-assembled pieces, but when you start stacking pieces like this the depth adds up and would still be too thick to try to fit under the deck. A tambor radius, perhaps, with a rubber lining? Now you have me thinking about it again, rolling around more ideas. hmmm.

Also, more pieces means more seams that could potentially fail over time, and I don't want water getting inside, ever, unless it's from rain tracked in, or from being cleaned. I dream of making the interior of Ply-boo, but at $250.00/sheet, that is out of my range. Maybe they will have thin bamboo veneer by then. I would go for that.

Thanks for piquing my interest in the component design again. I have other projects going on right now that have to be done before cold wet weather sets in. Have a great day, and thank you for your input!
Sep 8, 2011. 7:40 PMdougbyte says:
Check OutBack Teardrop Good forum and lots of good plans etc
Sep 8, 2011. 8:22 PMlsmith254 says:
Thank you so much, more ways to tweak my design!
Dec 22, 2011. 11:44 AMedvannatta68 says:
hello sir
how are you doing ok? like know can infromtaion no this write at write
espiritwild09@aol.com or wolfthunder68@yahoo.com
thank you time
Nov 28, 2011. 3:26 PMcompact says:
Anthony, very cool camping trailer. Like the slide out kitchen and solar panel. Nice job on the tent unit. Surprised with the aluminum frame and all that it came in so heavy.

If you haven't seen them, you should check out Compact Camping Concepts, lots of great DIY Tent Trailer stuff and ideas.


Sep 8, 2011. 9:35 PMandersenchong says:
AWESOME man! I love this so much, too bad that this project is not suitable uses in my country, but i did done a trailer by used the rear cut of MR2 SW20 for storage all tools and uses it on my racing event :-) good job!
Oct 31, 2011. 7:45 AMkickaha says:
I've been thinking about a project like this for some time now. I think the tent portion of the project could be produced in a lighter and less expensive form by using a store-bought tent with shock-corded fiberglass poles. Tie-down points on a plywood deck would hold the tent down securely, and the tent could store in the forward storage compartment, lowering the towing profile.
Sep 28, 2011. 7:09 AMJay02468 says:
How did you waterproof the doors?
Sep 18, 2011. 12:27 AMkoolkat6657 says:
That is awesome. Can you please make a step by step instructions for it?
Sep 19, 2011. 10:39 PMrb1451 says:
can't you make it now??
Sep 20, 2011. 1:22 AMrb1451 says:
PLEASE??
Sep 12, 2011. 10:22 PMdiamar79 says:
I'm confused.. Are there instructions in this instructible or is is more of a descriptable??
Sep 9, 2011. 9:00 AMsoul_eater says:
Amazing job, i'm building my own camping trailer, i have a questionn wher did you bought that roff camping tent or did you design it?
Sep 8, 2011. 9:07 AMTray says:
Is this the tent you used?
CarTopCamper.com
Looks ver similar. Nice adaptation.
Sep 8, 2011. 7:17 PMakcaj says:
I sure woiuld be interested in answer to this question too.
Sep 9, 2011. 5:01 AMLorddrake says:
a few more questions ...

Do you have any stability problems with the two ladders that support the overhang in the event of uneven ground (you can't always find a "totally perfect" spot) or soft ground (epecially due to rainfall)?

were those small ladders something you bought or were they custom fabricated for the trailer?

It looks like your propane cylinders are on the opposite side of the trailer from the kitchenette setup. How did you route the fuel hoses to get from the tanks to the stove etc?

Sep 9, 2011. 4:32 PMdimdiode says:
Splendid - would like to see a step-by-step. Great stuff.
Sep 9, 2011. 1:14 PMRob O says:
That is kickass.
Sep 9, 2011. 6:27 AMmrfixr says:
Wow. your dad's pretty cool.
1-40 of 72next »

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