Introduction: Homemade Roller Bender

The main problem that people, who are occupied with doing various metallic projects and generally constructions, face is the bending of metallic pieces. The reason that this problem is arisen during these projects is because the metallic pieces need a lot of pressure, strength as well as accuracy to be bent. There are many machines to be used to achieve this but the cost is high. Although, the metal roller bender has been already made once by the ‘make it extreme’ team, the particular construction was not affordable by anyone as more specialized machines were needed to be made than the ones that can be found in any home. Therefore, this our 56th construction is more user-friendly to everyone, is relatively affordable, is extremely useful and it will fill with feelings of joy and satisfaction the people who want to spend their time productively.

Step 1: Home Girder

To start with, we used a piece of home girder with total length 144cm, 18cm width and 9cm height. Then, we cut it in four pieces, 3 pieces of 28cm and another one of 60cm. We made the basis of our machine by putting the long piece on the basis and then we welded one of the pieces of 28cm vertically, on it. On the last piece, we connected another one piece of 28cm horizontally. In this way, we completed the basis of our machine.

Step 2: Regarding Piece

Regarding the remaining piece, we connected it with a hinge of 20mm thickness and 18cm length on the horizontal, stable piece of 28cm. In this way, we created the moveable piece of the metal bender that regulates the inclination that we want to have on the bending pieces. On the two pieces of 28cm both the moveable one and the immoveable one, we placed 4(Y) bearing of 20mm, 2 in each piece. While between the two pieces, we placed a bearing with a flange of 25mm. The height of these bearings is regulated with some holes that we created at the sides of the metal bender in order to regulate the height of the central axis according to the thickness of the material that we want to bend and they have the potential to alter positions according to the height of these bended materials. In this way, placing three metallic axis, 2 of 20mm thickness and one of 25mm thickness, we created the rollers, on which the irons roll during the bending. The inclination on the moveable piece is made with a bottle jack that it can lift up to 2 tonnes. Moreover, placing a screw at the central point of the axis, we can put the drill to revolve the axis and bend metals as well as revolve using also the hand supported by a wheel that is located on the same point.

Step 3: Done

One detail that increases the potentials of the particular construction is that all the required adjustments have been made so that the axes from the one side can be exerted in order to make some space to place the rollers for bending tubes or circular iron materials. Also, another crucial detail that increases the functionality of our machine is the regulation through the holes, with which we can move the bearings of 20mm away from the center or vice versa. This is very important as while bending thick metals, the bearings decrease the power when they are away from the center while for the creation of narrower bending, the bearings are placed as closer to the center as possible.

Step 4: Video

Finally, the particular idea and its original form came up five years ago and we should say that we are completely satisfied with its performance. To sum up, this time we decided to make this construction to give to our viewers the opportunity to also, try to make their own metal bender at their own home through electric welding, using an angle grinder and a drill. Our last piece of advice is to be patient while making it as even this construction is simple, it also needs a lot of patience and accuracy!

Comments

author
marinbulum made it! (author)2017-07-27

guys,what is biggest tube or profile you bent on it ? im gonna make one in next few days,just courious :) by the way great job and welding skills

author
tytower made it! (author)2017-04-25

Mad mine to put some pipe and angle iron specific rollers on the shafts

IMG_20170404_161641.jpg
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Kalle Klæp made it! (author)2017-02-04

I have enjoyed to watch some of your Youtube videos. I must say, again you've created a very useful tool. Thank's a lot for sharing it with us.

author
Make it Extreme made it! (author)Make it Extreme2017-02-13

Glad you like it! :)

author
UNSEPARABLE TECHSCIENTIFICS made it! (author)2017-02-04

INGENIOUSLY BRIGHT.... NICE AND PERFECT MACHINE!!!!

WE ENJOY THE VIDEO AND THE COST IS VERY CHEAPER THAN BUY ONE OF THOSE BENDER COMMERCIALLY... GREAT JOB!!!!

author
Make it Extreme made it! (author)Make it Extreme2017-02-13

Thank you very much!

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veryrealperson made it! (author)2017-02-12

provide some additional information about the jack. bearings, where you sourced the steel, the dies etc. I don't think you could build this with the information you gave. Cool you build these tools but I wish the documentation was more in depth.

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Barb37 made it! (author)2017-01-30

Great use of basic skills and tools to make another basic tool! Your end product looks very professional!

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Make it Extreme made it! (author)Make it Extreme2017-01-31

Thank you very much! :)

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woodie1949 made it! (author)2017-01-29

Does the I bean have to be so heavy?

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RudiA4 made it! (author)2017-01-29

What is the thickest pipe that can be rolled with this roller?

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buckw65 made it! (author)2017-01-29

very nice work!! I will be building this myself shortly

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Make it Extreme made it! (author)Make it Extreme2017-01-29

Cool! Thank you! :)

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KevinV116 made it! (author)2017-01-28

A great , well made piece of machinery and would like to make one. Do you have any drawings, even rough ones, with more complete measurements. I could probably work them out by judgement but it would be easier to have.

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woodie1949 made it! (author)2017-01-28

Are there Drawings that are in Inch?

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acarlosrs made it! (author)2017-01-27

Muito bom. Parabéns pelo belo trabalho.

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Make it Extreme made it! (author)Make it Extreme2017-01-27

obrigado

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JamesJ84 made it! (author)2017-01-27

Brilliant,a beautiful piece of machinery.Well done.

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Make it Extreme made it! (author)Make it Extreme2017-01-27

Thank you!

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AlexandrosM7 made it! (author)2017-01-27

great work guys!!keep on

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Make it Extreme made it! (author)Make it Extreme2017-01-27

Thanks Alexandros! :)

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jdanielb made it! (author)2017-01-27

This is a great build. Ya'll did a great job. About how many hours did it take to complete?

author
emchob made it! (author)2017-01-26

Thank you!

Very good combination of materials! Extremely useful!

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Make it Extreme made it! (author)Make it Extreme2017-01-27

Thank you! :)

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woodie1949 made it! (author)2017-01-26

What size did you make the Wheel?

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woodie1949 made it! (author)2017-01-26

What is the dia of the 3 shifts (can't see in the photo)

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zposner made it! (author)2017-01-26

Looks totally professional with the green paint

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

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h9392 made it! (author)2017-01-26

Amazing ! Beautiful ! Excellant workmanship !

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

author
Josehf Murchison made it! (author)2017-01-26

Very nice

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you!

author
BigRob215275 made it! (author)2017-01-26

Good project but poorly described, no parts lists or their descriptions.

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popwar made it! (author)2017-01-26

@noch100 The bender that you have linked is a great tool but not used in the same roll bending application.

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popwar made it! (author)popwar2017-01-26

@Make it Extreme Beautiful tool, great use of material. Very clean end product.

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

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smanton made it! (author)2017-01-26

Excellent job! Well filmed too.

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

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geofffr made it! (author)2017-01-26

I would like to think that a home shop project will turn out as well as yours did! A very handsome machine tool.

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dickda made it! (author)2017-01-26

Beautiful

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

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AndrewK236 made it! (author)2017-01-26

Вы лучшие! Спасибо!

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Make it Extreme made it! (author)Make it Extreme2017-01-26

спасибо

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Dontrix made it! (author)2017-01-26

Great Tool.. and excellent soldering skill..

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you!

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Mrprez made it! (author)2017-01-26

I own a metal fab. shop so I can appreciate what this gentleman did with a few hand tools. Great job,very impressive.

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Make it Extreme made it! (author)Make it Extreme2017-01-26

Thank you! :)

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kwhit190211 made it! (author)2017-01-26

Neat!

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Make it Extreme made it! (author)Make it Extreme2017-01-26

:)

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JohnG138 made it! (author)2017-01-26

Unbelieveably cool!!

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