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Several years ago I built a 60 Watt solar panel. It's a great panel. I still use it a lot. However, it is big, and heavy, and I don't always need 60 Watts of power. Sometimes I just need a little power for a portable device or two. I'd like to be able to charge up my cell phone, or MP3 player without having to lug around the big solar panel. I'd also like the panel to be more compact and easier to pack when I am traveling light. So I decided to build a 15 Watt Solar panel that folds up to be more compact. Some people may complain that it is too much effort, and doesn't save enough money to make it worth the trouble of building their own 15 Watt panel. For me though, it is all about the joy of building. Anybody can buy a solar panel. How many people build their own? Plus it folds up, which most commercially made panels don't do.
I experimented with putting plexiglass covers over both halves of the panel, but in the end decided not to use them, so those steps are omitted from this Instructable. You can see the mistakes I made, and the omitted steps, and lots more about constructing this solar panel on my web site. See also my home-built wind turbine and home-built biomass gasifier alternative energy projects while you are at my web site.
Here is a video walk-around of the finished solar panel. This Instructable will explain how I built it.
I experimented with putting plexiglass covers over both halves of the panel, but in the end decided not to use them, so those steps are omitted from this Instructable. You can see the mistakes I made, and the omitted steps, and lots more about constructing this solar panel on my web site. See also my home-built wind turbine and home-built biomass gasifier alternative energy projects while you are at my web site.
Here is a video walk-around of the finished solar panel. This Instructable will explain how I built it.
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Signing UpStep 1Getting the Solar Cells
The main stumbling block to building solar panels is acquiring solar cells at a reasonable price. New solar cells are very expensive, and can even sometimes be hard to find in quantity at any price. Blemished and damaged solar cells are available on Ebay and other places at a fraction of the cost of new perfect cells. These second rate solar cells can be used to make a solar panel that will work just fine.
My first solar panel used 3 X 6 inch monocrystalline silicon solar cells. They are highly efficient and produce a lot of current. But they are also big and delicate and difficult to work with. For this project I decided to use a different kind of solar cells. I used 40 thin-film Copper Indium di Selenide (CIS) solar cells. Each cell is actually a miniature solar panel 60mm x 60mm x 2mm thick, that will produce a little over 4.5 Volts and 80 mA in bright sunlight, that only comes out to about 0.375 Watts per cell, but 40 of them together produce the 15 Watts I was targeting. I would wire them together in groups of 4 cells in series to get about 18 Volts, and then wire the groups of 4 cells in parallel. I would divide the 40 cells into two groups of 20 and build a folding box to mount them in. I bought 40 of the (CIS) solar cells off of Ebay and got to work.
My first solar panel used 3 X 6 inch monocrystalline silicon solar cells. They are highly efficient and produce a lot of current. But they are also big and delicate and difficult to work with. For this project I decided to use a different kind of solar cells. I used 40 thin-film Copper Indium di Selenide (CIS) solar cells. Each cell is actually a miniature solar panel 60mm x 60mm x 2mm thick, that will produce a little over 4.5 Volts and 80 mA in bright sunlight, that only comes out to about 0.375 Watts per cell, but 40 of them together produce the 15 Watts I was targeting. I would wire them together in groups of 4 cells in series to get about 18 Volts, and then wire the groups of 4 cells in parallel. I would divide the 40 cells into two groups of 20 and build a folding box to mount them in. I bought 40 of the (CIS) solar cells off of Ebay and got to work.
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It would take you a long time to pay back to it.
But i know a website which tells how to make you on diy solar panels.
Open Google.com and search for this "top diy solar panels"
Enter into the first website.
Note: Ignore the adds on the top !
You've posted a comment on my question and it seems to me that you have the answer to what I am looking for, but I would want to know if my Panel is rated at 10.4v max .223A and 2Watt Peak, what particular diode should I use to be connected in my system should I intend to charge 4 NiMH batteries rated each at 1000mA and 1.5v.
I believed you could help me with this since it seems that your experiment is relative to what I am doing and the difference is that its a smaller system.
I just want to make sure so that I wont risk of wasting everything that I have started, Thanks and it really feels good to have someone to advise me in this kind of field since I was only new.
Thanks and Best Regards
Also I think you need a controller to charge NiMH batteries
I can now charge Hand phone,Laptops & a convenient 66W 12 DC Supply! in place without Electricity. Woohoo!.wooitimothy@gmail.com, facebook: Timothy Wooi Malaysia
Sometimes I do this with thin-film panels. They are really strong because they are flexible and won't break when dropped. Also they can be rolled up.
It would be super cool if the thing could be partially shaded and still work. I think most arrays won't work unless they have full exposure to sunlight. There are some foldable military-spec ones that work under a variety of conditions including shade and fold up very small.