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How to Build a Sheath

How to Build a Sheath
This instructable is a tag-along to my first, "How to Build a Knife." I had some requests for this after I posted that first one, so here it is--a lot sooner than I thought, too.

So, you want to make a sheath? Maybe you have a nice old knife lying around that doesn't have one, or has a crappy one. Maybe that knife is store-bought or maybe you made it yourself, maybe it's a hunting knife, a fishing knife, a fighting knife, or a kitchen knife; in any case, you can make a good sheath for it.

So, if you're intrigued, or if you have nothing better to do, read on.
 
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Step 1Designing the sheath

Designing the sheath
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  • sheath001.JPG
  • sheath002.JPG
Step number one: same as last time. Get out a pad of paper and a pencil. First, the sheath has to accommodate your knife's blade. Trace out the entire knife, handle and all, on the paper--see picture one. After that's done, draw your sheath around the knife. ALWAYS allow adequate space around the blade for expansion when the knife is in the sheath and connection of the sheath's sides. Here I'm going to make a layered leather type of sheath, a good kind for beginners as leather is more forgiving than other types of material like wood or metal. My project has three layers--the back of the sheath, the front panel, and a spacer between them. I gave about a quarter inch of space (maybe a little more in places) to connect them all. Of course, this much space might not be needed if you're doing another kind of sheath, such as a buckskin or front-sewn sheath.

As you can see from the second picture, the structural design of my sheath is pretty simple. It has a pouch and a belt loop, somewhat contoured to the first half of the grip. Don't think that something simple like this is the only option--there are thousands of other variations you can use, from the practical to the totally outlandish. I favor practical designs , but that's just me.
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89 comments
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Mar 25, 2011. 7:20 PMMR.builderguy says:
I modified mine to be a bit more functional.......
Mar 26, 2011. 7:36 AMMR.builderguy says:
Thanks!
Mar 19, 2012. 7:37 PMtriumphman says:
I just found some really cool plastic @ Lowees. It works very similar to kydex. See my 'ible, how to make a faux kydex knife sheath. Enjoy, Triumphman
Feb 10, 2012. 3:14 PMtriumphman says:
anyone ever used Kydex or concealex ? I need to make a sheathe for my Baby Bear knife expendable. Triumphman. Thanks for the help.
Jan 28, 2012. 6:35 PMThaAWESOMEducttapeguy says:
dude nice knife how long did u polish it for?
Jan 5, 2012. 9:48 AMacancilla says:
sorry, very good guide, but can i ask where you got that particular knife from? thanks basta. Ive tried your guide and it all worked well, though i must admit, i borrowed Mr.builderguy's idea for rivets, but other wise nice one.
Jan 7, 2012. 2:03 AMacancilla says:
ah cool, i'll have a look, thanks
Dec 14, 2011. 7:38 PMBrounds14 says:
i had an idea of making one out of a T-shirt for a home sheath if you wouldn't have a leather one... jw would that work?
Sep 4, 2011. 4:20 AMrwintersgill says:
how would you actually sew it
Nov 28, 2011. 12:59 PMCadaverIncc says:
You would need to have the holes punched, and then using a thick, but dull needle, and some very thick string, sew it around the edge. Here's a look at my sword sheath. I used brown shoe polish to give it some shine.
Jul 25, 2011. 11:25 AMstreet_racer21 says:
mmmm peanut butter sammiches
Jun 12, 2011. 7:05 PMThe nerdling says:
cool knife
Apr 9, 2011. 3:05 PMfishcake27 says:
you look like my brother!
Apr 7, 2011. 6:31 PMrmethven says:
Hey, I know this was awhile ago, but great sheath! do you think this same process would work with a pair of ulaks? like he ones from Chronicles of Riddick? or would you need to add something else because they're curved? I don't see why you would but just thought I'd ask haha
Sep 30, 2008. 1:18 PMcowscankill says:
WoW! Great sheath idea! If I don't have any leather, it there an easy material from around the house that could substitute well and be strong? Thanks, and great 'ible!
Mar 27, 2011. 8:37 AMMR.builderguy says:
cardboard might work.
Apr 22, 2010. 9:28 PMpunkhead58 says:
I'm going to try paracord.
Mar 28, 2010. 9:16 PMThundertydus says:
Scary...
Mar 29, 2010. 3:03 AMcowscankill says:
If you don't leave me alone, I am going to report you.
Mar 27, 2011. 8:39 AMMR.builderguy says:
old belts are good, too.
Jan 13, 2009. 7:51 AMLoneWolf says:
I made one out of wood, and it actually worked pretty well but I also made a leather one to compare the too and I actually perfer the leather to the wood, I don't know why-maybe it's because it looks cooler!!!
Jan 22, 2010. 5:11 PMCountry dude says:
Seat belt out of an old car
Mar 26, 2011. 7:44 AMMR.builderguy says:
nice smile in last photo!!!!!!!!!!!!!!!!!!!!!!
LOL
Feb 25, 2011. 10:53 PMhenster22 says:
I am so so so so lucky i just went to the boot repair shop and they gave me loads of scrap leather for free!!! one piece was as big as me!!!


:2)
Mar 5, 2011. 1:09 PMChocolate Moose says:
Dude, you should send me a piece!
You know, from one DIYer to another...
I'm making leather armor for the medieval fair in a few months.
LOL
Mar 26, 2011. 7:36 AMMR.builderguy says:
Me, too!!!!!!!!!!!!!!!!!!!!!!!
Dec 25, 2010. 11:54 AMtheruss007 says:
Great instructable and sheath. I bought a machete and the sheath that came with it is crap the blade cut through it and I ended up cutting my hand once. Leather will look very nice with it.
Oct 24, 2010. 3:07 AMimkwl12345 says:
can i just say i love your knife, for something that you have made by urself it is actually amazing that it is better looking than all the ones in the camping shop in town. i want one. lol.
Jul 13, 2009. 7:39 PMinumaru says:
i wish i had an awl. and leather. and my knife was finished. i wish for a lot of things. Wish in one hand, crap in the other. See which one fills up first.
Jul 17, 2010. 5:25 AMcarpe_noctem says:
for an awl, just grind down a big nail to more reasonable taper, cut it shorter, and mount it into any old piece of wood. I used to have one with an antler handle.
Jul 12, 2010. 9:47 PMpunkhead58 says:
Personally, l hate contact cement; I try to avoid using that stuff as much as I can. And since trying to sew through leather is a royal pain in the arse, I like cutting long thin strips of scrap leather, poking holes around the edge of the sheath, and then lacing the leather through, almost like a ribbon. I've used this technique on my last two sheathes, and I think it looks quite nice.

*Don't mind the quality of the photo, my camera is from the late Seventeenth Century.*


May 6, 2010. 4:10 PMiamlopainus says:
in order this is what i did
1. cut out leather
2. drill holes.
3. soaked leather, shaped and engraved.
4. dipped leather in hot wax
5. sewed leather together. (i have used leather lace, like the stuff in sperrys, I have also used waxed string, which is supposed to imitate the properties of sinew. also, my first try i sewed leather then soaked and hardedned, but that didnt work very well
May 6, 2010. 3:02 PMiamlopainus says:
Basta, If you wish to have a harder, more functional sheath, you can dip the pieces in some hot, melted wax. The wax soaks in there and makes it as hard as a rock. Not too long mind you, only about 20 seconds. Any longer and you will have a burnt sheath.
Jun 22, 2009. 6:40 PMimfat123 says:
you must have a really steady hand to draw that. For me its like having shell shock or something.
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