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How to MAKE a Geico Caveman Costume

intro
 

introHow to MAKE a Geico Caveman Costume

My first Instructable!!!! While watching TV I saw the famous Geico Caveman commercial. I thought to myself what a great Halloween costume idea, so I went to work and took some pics along the way. Hope you enjoy and hopefully this Halloween there will be a bunch of caveman walking the streets!!! Total project cost was about $30.00 excluding some stuff I already had, and it took about two days to complete.
How to MAKE a Geico Caveman Costume
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step 1What you will need

MATERIALS:For lifecast:Alginateplaster bandages plasterpetroleum jellybald capdrinking strawsanother person For sculpture:modeling claymiscellaneous utensilsorangemore plas…


step 2Make a lifecast

As Wikipedia defines a lifecast "is the process of creating a three-dimensional copy of a living human body" in this case just the face. I found an excellent instructible o…


step 3Lets sculpt a CAVEMAN!!

OK, so you have a positive of your face, now you need a game plan. I found pics online and used them as a reference, my plan was to sculpt one part at a time starting wi…


step 4Add some detail and texture

Now that you have the basic caveman look you should add some imperfections just like a human or caveman might have. You can use anything around like a knife or other utensi…


step 5Cast the sculpture and adding latex

So your done sculpting, now mix up some plaster putting a thin layer on first, making sure it gets in all the cracks. Then keep plopping more on until you cover the whole t…


step 6Test fitting and trimming

Day 2, I took out the dry latex mask, cut out the eyes and tried it on. Fit like a glove! As you can see the mouth is totally covered so I later cut it out along the cheek …


step 7Its Beard Time

This part took FOREVER!! So now we make the beard. The beard hair is the same hair as the wig. I bought a "religious" wig which had hair past my shoulders, so I cut it an…


step 8Coloring the mask

Here comes the tricky part, matching the color of the mask close to the caveman's skin. I went to the 99 cents store and picked up some cheap oil based makeup and went to w…


step 9Putting it all Together

This Step will mostly be pics that are self explanatory. Start with the forehead using spirit gum to stick all mask parts on. Then put the beard on, next the nose and chee…


step 10The FINNISHED Product!!!

So here it is the Before and After, it was a little weird my close friends and even my own Mother did not recognize me at first HaHa, so go out and populate the streets cav…


69 comments
1-50 of 69
Oct 25, 2009. 9:37 PMZelenVR says:
Any chance someone could post quantities of the supplies needed? Specifically I'm looking the clay and the laytex, but tips on the rest would be great too!  Looking for amounts for each item,  per mask, on the high side if estimates. I'm really new to this and dont want to run short, and I tend to have pretty steep learning curve with this this artistic. Thanks everyone!

Oct 29, 2009. 11:01 AMVessie says:

I started this project last night and it took me 3 times to mix the aliginate correctly. I bought 1lb of alignate, which is enough for about 3 masks. When you mix the alignate with water, make sure you use a 1:1 ratio. I used 16oz (2 cups) warm water with 2 cups alginate powder. On the alignate it told me to use 5.5oz alginate for 16oz water, but they base that on weight, not volume. if you dont have a scale to measure the alginate to 5.5oz, just use a 1:1 ratio. (2 cups water, 2 cups alginate. Note: Make sure you have another person mix the alginate and apply it on your face. Doing it by yourself is pretty impossible. Keep me updated on your mask building venture!


Oct 24, 2009. 10:50 PMqwertyuiop5433 says:
How much alginate do you need to use for the negative. I need to know how much i need to buy.
Oct 22, 2009. 11:25 PMchadsanders says:
dont understand what you put on  the mask here because the alginate is not working to runny then when it gets think u can not sculpt it just wondering ?
Oct 12, 2009. 12:17 PMechuta86 says:
What kind of plaster did you use here? I put plaster over my mold and now I can't seem to separate them. Was I supposed to use alginate to cover it then plaster bandages? Any help would be appreciated!
Oct 13, 2009. 12:41 PMechuta86 says:
OK, FINALLY!!! For those of you who are stuck on step 5 or are confused. On my second try I got it right. Here are some helpful tips:

1) To make your life easier, lay your molded face facing up. Use molding clay and put about 1 inch x 1 inch wall around the base of the face. This will help you use leverage to pry the mold from the plaster at the end.
2) Before you start layering plaster on top, cover your molded face and wall from step 1 with a thin layer of vaseline (I've heard soapy water works or there is a liquid you can get from a ceramic store but for me, vaseline worked great!). Be very thorough and spread nook and cranny.
3) When you prep plaster, be sure to make plenty. You'll want mounds and mounds on top. I think I used about 3 quarts (combined volume) and gave everywhere a good 2-3 inches worth
4) Wait for the plaster to start setting (ie, it just start changing from watery to gooey) before you start putting it on top of the mold.
5) After the plaster has set on top, I used a screw driver to start prying out the inner mold gently along the 1 inch clay wall going in a circular motion. It will start to give slowly and you can just life it out about 1/2 way around.

Oct 5, 2009. 2:28 PMpiper1234 says:
mm i don't see the point...
can't notice the difference btween you with n' without mask ....

:P hahahaha xD
just kidding :D
you gimme some ideas thx ; )
Oct 3, 2009. 7:03 PMANTQNUT says:
O_O EPIC!
Oct 3, 2009. 2:32 PMscreeching crow says:
very cool
although way too involved for me i think ill just skip the mask
Oct 28, 2008. 7:56 PMfylraen says:
A few words of advice: If you start from scratch this project will cost you a lot more than $30. For me: Latex = $20. Alginate = $12. Clay = $7. Bald cap = $3. Plaster = $7. Wig = $20. Spirit gum = $2. Plaster bandages = $3.

When you get modeling clay, BUY OIL-BASED CLAY. I can't stress this enough! Otherwise the plaster will stick to it and make things impossible.

The liquid latex I bought (Mehron) is pretty thin and takes about 15 minutes to dry a coat, more in the cracks / crevasses. You need dozens of coats of latex in the thick areas that need support (nose, cheek ridges, upper lip, brow ridge) at 15 minutes a shot. It takes a long time. Give yourself plenty of time.

You can use a drinking straw in your mouth to breathe, since you will be cutting out the mouth anyway. Make sure you hold it loosely in the mouth so as not to distort the face. It's much easier for breathing than the nose.

Oct 2, 2009. 11:08 AMthepelton says:
A good oil based clay is Plastiline. (Not sure about the spelling, but it should be available in art supply stores.)
Nov 3, 2008. 8:52 AMrafalobo says:
sidenotes:

to make the mask easier to blend in with your face, go easy on the latex around the edges...like the eyes, the sides, or the mouth.

when making the first positive cast from the alginate mold...before the plaster sets, try putting a "handle" in place and let the plaster cure around it...that will give you something to pull the clay sculpture from the 2nd plaster cast. a "handle" can be anything...bolt, old cabinet handle...or even a groove you make with your fingers...not so deep so it interferes with the facial features of the cast but just deep enough so you can put at least two fingers in there to pull the clay sculpture away from the plaster.

when making the alginate mold from your face, make sure you cover enough real estate..meaning a few inches past the top of your hairline all the way to the underside of your chin, and the sides of your face to your ears....this is to ensure you have a bowl-like mold deep enough to hold the plaster.

For smoothing out the clay on the sculpture...try using a sponge with warm water...but be sure you're using oilbased clay or else the clay will turn liquidy.
Nov 3, 2008. 9:39 AMrafalobo says:
also...it's a good idea to stuff some cotton on the inside of the latex mask..in the empty spots like the brow, the nose or the cheekbones...because you will sweat underneath it.
Oct 29, 2008. 10:17 PMcarliman56 says:
Where did you get all this stuff??? I gonna get it today! well I just need to know where to get the plaster, bandages and alginate! help thannxx!!
Oct 30, 2008. 4:25 AMfylraen says:
You can get that stuff at an art store like Utrecht or Dick Blick. Craft stores like Michael's have the bandages and plaster but I didn't find any alginate.
Oct 31, 2008. 1:32 AMcarliman56 says:
thanks!!!
Oct 30, 2008. 7:19 PMrafalobo says:
also at Douglas & Sturgess in San Francisco or Richmond, www.artstuf.com
Oct 31, 2008. 1:31 AMcarliman56 says:
thank you guys!!
Oct 2, 2009. 7:33 AMalex-sharetskiy says:
That is awesome!

great job!
Oct 1, 2009. 11:58 PMOuroborous says:
Ha ha! That's amazing! I must admit that I'm thoroughly sick of those caveman commercials, and the gecko ones for that matter, but that costume is awesome nonetheless.
Feb 14, 2009. 11:25 PMLt. Commander Richie says:
I've been meaning to do something like this to make a Wraith face, thank you for posting!
Dec 26, 2008. 3:57 PMpurplekitty says:
Amazing! You should walk down the street and the malls and stuff and act like him that would be so funny looking at the peoples faces. "It's the caveman!" xD
Oct 31, 2008. 3:55 AMfylraen says:
You can do the beard creation step on your positive. It's a lot easier.
Oct 27, 2008. 7:24 PMMonteB says:
I got it to come out but, all the clay was stuck to the inside. That was a pain to get out! I did read on another site to coat the whole positive with a layer of dish soap so I did that. Then a shook the heck out of it to pop off the plaster once it was dry. I will post a pic of my final look once its done.
Oct 27, 2008. 8:18 PMrafalobo says:
so you applied the dishsoap to the positive clay sculpture before you added the plaster on top? And before adding the plaster, did you mix it normally (2:1 plaster/water by volume)?

I saw a vid on youtube that showed a clay barrier around the positive and the plaster was poured onto the positive within the barrier...and it made it easier to separate the negative from the positive....also I think you're actually supposed to use a water-based clay so it doesn't stick to the inside of the negative. But of course I used an oil-based clay like mostly everone else because it wasn't mentioned anywhere to use water-based. lol
Oct 27, 2008. 10:31 AMMonteB says:
this was a fantastic idea but I'm having problems getting the molded face back out if the plaster!? Anyone have any ideas???
Oct 27, 2008. 7:03 PMrafalobo says:
maybe you have to break it out...but then you might end up breaking the whole thing...i'm having trouble with this also. step 5 sux! -_-
Oct 25, 2008. 5:27 AMphendyr says:
how did you prevent the 2nd casting, after sculpting, from sticking to the clay and be able to pull them apart? I was working on this, and at that point, I could not separate the two, resulting in a broken forehead and nose :( now I gotta try and glue it all back together and hope I can fabricate something to rebuild the nose structure before applying latex....

great work though, looks great :)
Oct 27, 2008. 7:01 PMrafalobo says:
I'm having the same problem....actually I started off with a small amount of plaster first and when I noticed it was sticking hard to the clay I immediately washed off the plaster and resculpted the clay. Now I'm stuck and don't know how to go about this. I'm guessing that applying a release agent or petroleum jelly to the sculpture before adding the plaster might make the 2nd cast easier to remove. wish me luck
Oct 25, 2008. 3:25 PMjomamasdad says:
this instructable is so easy, a caveman could do it!
Oct 20, 2008. 3:59 PMmomm says:
i bet u didnt make anything, ur the guy that plays the cave man!!!! :P
Oct 22, 2008. 11:14 AMhornbadoing says:
he is
Oct 19, 2008. 8:50 PMrafalobo says:
regarding step 5:
if you add plaster onto the sculpture, won't it stick to or merge with the eyes and other plastered pieces? or do you just mix the plaster so it's really thick?
When I mixed the plaster for the original alginate mold, I used a 2:1 ratio by volume (powder/water) and it came out thin and easy to pour into the alginate mold....should it be thicker when you "plop" it onto the clay sculpture?
thanks.
Oct 19, 2008. 12:39 PMFillitup4 says:
ohh wow that's amazing
Oct 19, 2008. 12:33 PMAbelman says:
Man, what an excellent project. And a great east-to-read instructable.
Oct 19, 2008. 7:23 AMbassclarinet23 says:
That's really good.
Oct 18, 2008. 10:50 PMcantthinkof bettername says:
That looks just like the guy on tv. good job.
Oct 18, 2008. 8:03 AMRedgerr says:
Teh awesomeness
Oct 18, 2008. 7:30 AMBuffaloNickel says:
Lol!
Oct 16, 2008. 9:01 PMSuperTails says:
Before I looked at this, I thought you used stock photos. You look just like the actor. Very cool.
Oct 16, 2008. 3:46 PMlockdown1101 says:
epic win.
Sep 30, 2008. 10:51 AMIan.G says:
needs more hair.
Sep 26, 2008. 1:45 PMschlitzme says:
Looks good. I'm a little confused about step 5 though. Do you pull off the plaster and then pour in the liquid latex....if so does the plaster peel off the modeling clay easily?
Sep 24, 2008. 7:16 PMzomfibame says:
very well done; the outfit you have on with the mask really makes it come together.
Jul 14, 2008. 7:52 PMGWJax says:
You should try the foam latex next so you wont have any cracks on down the future plus it moves like natural skin. I started off like this too but adding the foam really worked well eventhough you have to bake it. great job and nice layout. A+++
GWJax
Jun 12, 2008. 1:17 PMHandsome-Ryan says:
Very cool project and well executed. I'd like to see more details about what's going on in steps 5-6 though. You never really explain how you used the latex in the mold(s) you created.

Overall a great instructable.
May 5, 2008. 9:53 AMGary (aka fool4jesus) says:
This is very well done. Good pictures and instructions.
Mar 28, 2008. 1:31 PMDr.Paj says:
Wow very nice, there is only one thing that looked a little odd. Your face seems a little darker than the rest of your skin. I didn't notice it until I zoomed in on the final product. Other than that tiny detail, you did a great job, +1.
Nov 5, 2007. 3:16 PMon_bourbon_street says:
Very well done, I love it!
If I were a guy I'd wear it in a second for halloween!
That's it.
One of my friends is getting caveman'd next year...
Nov 2, 2007. 12:36 PMarmyofmeisbliss says:
sweet piece!
he needs eyebrows, though.
1-50 of 69

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