Picture of How to make a chainmail shirt
so you might now how to put chainmail links together, but making a shirt is an entirely different thing. It includes hours of work and a lot of mistake-making, but the finished product can last a lifetime and looks pretty gnarly if you ask me.
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Step 1: Materials

Since i'm not going to teach you how to make rings (there are other instructables on that subject), wire,mandrels, and cutters will not be on this list.

24,000 (give or take 2,000) 1/4 inch, 16 gauge galvanized/ungalvanized rings (you can use other sizes/gauges but the number of rings will vary)

2 pliers (one for each hand)

PATIENCE! - putting 24,000 rings together is no small can take months, even years depending on your speed

Knowledge of how to make 4-1 European chainmail

This instructable teaches the basic principles of how to make chain mail rings and how to connect them using European 4-1:
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eulaliaaaa!5 years ago
Use the Pop Bottle Chain Mail for this. It would be quicker.
 Quicker?  Yes.
Better?  No.

It would fall apart unless you solder each gap together.  Plus it wouldnt function as armor, it would only [kinda] look like real chainmail.

You also have to consider, how long do you think it will take to collect thousands of pop tabs?

I ended up making it with pop can tabs, although it wasn't expensive at all. There are problems with it, first, it doesn't look as nice as real chain mail . Second, it comes apart somewhat easily. Third, it's near impossible to keep from tangling up. My goal is to soon make a real chain mail vest.

 Why would we use it as armor unless we are in a renaissance fair or went back in time?
 Well, in all fairness, I am part of a renaissance group, and considering we actually use live steel, real armor is always a nice thing to have.
The steel is alive? Fascinating! What does it eat?
probably you if your not fast enough or dont have Armour! my undestanding of a live blade is one that will cut! sharp in other words,
BodenM iaincwil3 years ago
Like live ammunition
troll harder bro
Oh, it took me about two weeks.
I made some poptab maile and it looks awesome but it definately is NOT practical because it falls apart i am working on improoving it by taking and combining this type of chain maile and poptab maile i am also working on dragon scale armor
But then it wouldn't be as flexible (i think). Although the pop bottle chain maille is good for like braceletes.

How big is the shirt when finished?

size is based on measurements that you take from yourself, so in theory it will fit you regardless. I would recommend adding an inch or two to the chest measurement, so that your underclothing will be accomodated.

george.gearing.1 made it!1 month ago

Took two months, and I'm very happy with the result, though some fitting is required. Having been making it for so long, changing it's dimensions aren't such a big deal. In fact, I'll be gradually increasing it's length and sleeves over time until I have a hauberk. This guide is a great for the relative beginner, though bear in mind that there are more advanced examples of byrnies made in pattern form that would have a better fit.

chocochobi1 year ago
How do you do the 45 degree triangle?
arpoky1 year ago
Chain Maille is the armor of choice for the impending Zombie Apocalypse.
cdando2 years ago
This instructable is awesome. I couldn't have made it without it. Do you know a good way to colour the rings? I'd like to make mine a bit darker and possibly colour my inlay rings
When you put the rings into fire or something like that, it makes the rings darker. I don't know if that's permanent though. for the inlay, I used copper wire, first took the insulation off and then put the wire in my jig. I hope you were helped by this reply.
Great instructable, it's helping me a lot in my build, it's not going really fast though, but I have a technique that is faster than the normal one (I think) i'll make an instructable on that subject. I'll show some pics of the finished shirt (if it ever comes to that)
Why is it necessary to add other stripes of chain mail to the side seams? Can you not just connect the front and back panels together?
well u could, but unless u made it a size or 2 bigger than yourself, it would end up being too small.
Vann922 years ago
Thanks for the awesome guide, I just finished my first shirt thanks to you. It looks awesome, I'll have to do a few touch ups here and there because its a bit too big in places but I'm sure I can manage.

Thanks again.
mbennett133 years ago
Do you know how many rings it would take to make a much smaller shirt? How big is the shirt in this instructable?I'm probably going to need something like half this size. Do you know if there is a better way to determine how many I will need than just halving the amount suggested?
octo1375 years ago
i don't feel like making one but i would buy one for 100, 125 bucks if you put some on ebay.
Try like 200-300 at least for a nice, handmade shirt. Although, the point of this site IS DIY. Meaning, do it yourself. Buying it on eBay kinda defeats the purpose of Instructables. Trust me, if you do it yourself, you will like it so much better.
unless it's aluminum. you are not likely to find a maille shirt for that price anywhere. but if you want an aluminum one, they have them at thinkgeek.
skimmo octo1375 years ago
no way! do it take so damn long
And now we all know why tabards are so popular. Because honestly, I can do the chain mail. But I don't think I can bring myself to rip it open and add more chain mail, much less in an actual drawing.
skimmo4 years ago
here we go it took me 12 long months
Jeanie and Petes Wedding July 2 & 3 2010 213.jpgJeanie and Petes Wedding July 2 & 3 2010 212.jpgJeanie and Petes Wedding July 2 & 3 2010 211.jpg
iaincwil skimmo3 years ago
nice job!! some work gone into that, er! how on earth do ya get it on and off LOL!!!

skimmo iaincwil3 years ago
to get it on you need to put your arms into into it, grab the inside of the sleeves then put your arms straight above your head and flick your head into the bottom, then let it go so it falls over you, then you need to do some bounces so that it settles. Then taking it off you need to touch your toes wand then wriggle your shoulders until it falls onto your feet in a big pile, its not very dignified... or graceful
iaincwil skimmo3 years ago
LOL!!!!!!!! would have to make it extra large and get a wench to help me drag it off,
COOLL!!!! only thing im doing differently is im going sleeveless
ineverfinishanyth (author)  skimmo4 years ago
very nice! what are the specs on the ring size, gauge, and material?
my spindle was 10 mm my wire was 3.5 mm fencing wire
seems easy...
a bit long for shure but easy.
try making a glove where you can bend your fingers and where you feel confortable.
i did it with cooper wire
the rings are 1cm wide on ext.Ø and 8mm on inner Ø the wire is 1mm thick.
sorry for all those who don't understand metric system I'M FRENCH.
up to now I used about 50-60 metres of wire and I didn't finish my 3rd and 4rth fingers and my thumb and I still have a bit of my wrist missing.
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