Step 1: Materials
Step 2: Making the Tabard
Now cut out the shoulder covers- they should go about half way down the child's arm. Then sew or glue them to the tabard.
The cross is then cut out from some white cloth and is either glued or sewn to the front of the tabard.
Now run the white lace material around the border of the tabard and shoulder covers and either glue it or sew it on.
Step 3: Make the Hat and Sword
The sword was cut out from some 1/8" plastic sheet. The sword blade has notches cut into for the handle guard. The guard gets slots cut into it and then it is bent and slid over the sword blade and glued with a glue gun. I covered the sword blade with aluminum tape but silver spray paint would work just as well. I wrapped the handle with electrical tape but it's not really necessary.
That's it! The nice thing about this is that it can be worn over a coat for those cold Halloween nights.