A steam box is a handy way to heat wood so that it becomes more pliable than it is at room temperature. Once pliable, you can bend the wood into shapes that you couldn't bend it into cold. Size of the steam box depends on the length and diameter of the wood that you intend to bend. In general, it's good to make the steam box just a little larger than the wood that you're trying to heat. The smaller the steam box, the faster it heats up and the sooner you're bending wood.
I use a short steam box for bending ribs for kayaks. The ribs are 1/4 inch thick and 3/4 inches wide and usually less than two foot long. I use a long steam box for steaming coamings that go around the cockpit of the kayak. The wood for the coamings is about 7 feet long and 3/4 inches by 1-1/2 inches in cross section.
Step 1: Materials List
You will need 5/8 inch or 3/4 inch plywood in the appropriate length. Thinner plywood would work but loses heat too quickly unless you add insulation to the outside of the steam box.
You will need a coat hanger or a few feet of heavy wire as supports inside the steam box to keep the wood off the bottom so heat can get to it from all sides.
You will need a cooking pot. A two quart size is good for starters. You can fill it two thirds full and generate steam for several hours.
You will need a heat source. If you plan on working outdoors, a camping stove works fine. If you work indoors, you can use a hotplate. The hotplate I use runs 750 watts. That is hot enough for the three foot steambox I use and just hot enough for the 8 foot steam box.
Since first writing this Instructable, I have gotten my hands on a wallpaper steamer. It works much better than boiling water on a hotplate, mostly because it runs at a higher wattage and puts out more heat. If you can get a used one, go for it.