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Hydraulic Ram Pump

Hydraulic Ram Pump
Pump water with no electricity, no gasoline, just gravity!

Sound crazy or impossible? Don't worry, it does obey the laws of physics, but I'll try to explain the operation later. This instructable shows how to build a fairly simple water pump that needs no energy input other than water flowing from a higher point to a lower point. Most of the pump is constructed from PVC, with a couple of bronze pieces thrown in for flavor. I was able to source all of the parts from a local hardware store (Lowes) for a bit under $100.

To function, the pump does require a reasonable amount of water that will drop at least 3'-5'. The level that the pump can raise water to depends on the water's head (total drop the water will make).

This design was worked out by Clemson University.

If you like what I've done, please take the time to give it a rating, and I'd love to hear your input. Thanks!
 
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Step 1Bill o' Materials

Bill o\
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  • Hydraulic Ram Pump 008.JPG
  • Hydraulic Ram Pump 051.JPG
  • Hydraulic Ram Pump 011.JPG
  • Hydraulic Ram Pump 061.JPG
  • Hydraulic Ram Pump 032.JPG
  • Hydraulic Ram Pump 048.JPG
Before you can really do much, you've got to go out and buy some stuff. One of those sad facts of many projects. But if you want to build this (and it's a lot of fun to see it work), print out this list and head to the plumbing dept of your hardware store.

Materials for the Pump
  • 1-1/4" valve
  • 1-1/4" tee (buy two of these)
  • 1-1/4" union
  • 1-1/4" brass swing check valve
  • 1-1/4" spring check valve
  • 3/4" tee
  • 3/4" valve
  • 3/4" union
  • 1-1/4" x 3/4" bushing
  • 1/4" pipe cock
  • 100 psi gauge
  • 3/4" x 6" nipple
  • 4" x 1-1/4" bushing
  • 4" coupling
  • 4" x 24" PR160 PVC pipe
  • 4" PVC glue cap
  • 3/4" x 1/4" bushing
  • Short (4') section of 1-1/4" PVC pipe
  • Old Bicycle Innertube

This parts list comes directly from the Clemson website. I recommend you look there for help in identifying what each of the pieces look like, if you're unsure. I'm also not convinced that the 100 PSI gauge, or all of the things that make it possible, are necessary. This will probably drop the price a good bit, and I haven't found a need for it on my pump. The associated pieces are: 100 PSI gauge, 3/4" Tee, 3/4" x 1/4" bushing, the 1/4" pipe cock. Four things not needed. But have them if you like.

Connections Note Read through the instructable and understand all the pipe-fitting connections that will happen before buying materials. The store may not have exactly what you're looking for, and you may have to improvise. I wound up getting some different parts because my local store didn't have the exact parts I was looking for. This usually appears in the form of not having a threaded fitting, but having a smooth pipe connection, or vice versa. Not a problem, you can figure it out.

Installation Materials
  • Long section of 1-1/4" PVC ("drive pipe", connects pump to water supply)
  • Garden Hose (male end threads into 3/4" union, supplies pumped water)
  • Bricks, blocks, rocks to prop up and anchor pump
  • Shower Drain assembly (must be able to attach to 1-1/4" pipe, for attaching pipe to water supply)

Build Materials and Tools
  • PVC Primer (I used Oatey Purple Primer)
  • PVC Cement (Oatey again, just what they had)
  • Teflon Thread Tape
  • Hacksaw
  • Measuring Tape
  • Clamps
  • Pocket Knife
  • Lab gloves (keeps the chemicals on the pipe and off your hands)
  • Bike Pump (to inflate the innertube)

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66 comments
1-40 of 66next »
Dec 19, 2011. 5:07 AMazharzaidi says:
Hi everyone.

This is the latest design of the pump. Picture two shows the pump operating on the site.
Nov 10, 2010. 9:42 AMazharzaidi says:
I made a number of Ram Pumps or Inertia pumps that are working successfully for the last 3 to 4 years without any problem. I deviated for the main design and have used a base plate to attach all the required parts to it. You may see the pictures attached. It is very convenient and the attachment of base plate has given an added advantage that the pump can be bolted to the ground.
Dec 19, 2011. 2:51 AMmohammed saleem says:
Azharzaidi, I am well impressed with your design for Ram Pump can you please post or email instructions with Materials for the Pump.
many thanks
Aug 22, 2011. 6:23 AMtcuyos says:
how much would it cost to build a ram pump that will supply 20 households?
just some approximationss. i badly need it.. thankyou
Sep 20, 2011. 12:34 PMkrakeelram says:
greetings,
thanks for the practical design and instructions. I have made mine with 60m of 40mm inlet pipe and 25mm outlet pipe, the drop is about 10 meters and the supply is about 20 liters a minute. I have only attached 100m of pipe to the outlet, going about 20 m uphill. Eventually I hope to get the water 80 m up the hill. The pressure is good, the brass valve snaps shut very quickly, problem is unless I break the pressure manually it stays shut. I have tried reducing the inlet pressure and angling the pressure chamber but no joy so far. I have not given up yet and have had great fun playing around with the ram. The parts cost me a lot less than expected, around 50$ (excluding pipes)

There is an almost identical pump for sale for an exorbitant price

http://www.aquaafrica.co.za/store/index.php?main_page=product_info&cPath=2_18&products_id=194&zenid=5a1dfaf3daf84a3a77b94289de5dbe4a

their pressure chamber is a lot smaller, does that make a significant difference?
cheers
May 27, 2009. 4:38 PMBardouv says:
I looked into making one of these to fill my rain barrels during a long spell of drought, but the stream was about 1200 feet away and the change in elevation seemed too much.
Apr 7, 2011. 10:23 PMsupercj1 says:
Actually, if you work it right, as long as the main pipe is a couple of meters long running downhill then connect to the pump, the psi should be able to pump it back up about 5-10X the length the the main pipe.
Mar 15, 2011. 4:37 AMjtejwani says:
well im not too suprise i've my doubts about dem people infact i have doubts on everything that isnt natural including secrets sociaties,religions,peace corps united nations and the goverments im getting ahead of myself but good stuff mon really good stuff link me if new vibes
The Great Sphinx Of Giza
Sep 30, 2009. 6:53 AMmarean says:
Very nice way to display your instructions. I already have a Clemson ram that does not work and I am going to take it apart and attempt to build this one. If I can get it up and running I will do cart wheels. Thanks Marean
May 28, 2009. 9:16 AMmathieulj says:
Excellent application for a phenomenon that has been known for a while. Good work and keep it up.
May 27, 2009. 6:31 AMsuper 400 says:
Thanks for the great lesson ! I built a pump from your design with a couple small changes due to availability of parts . I had some 2" pipe so I used that for a drive pipe with a reducer to 1 1/4 . Also the shut off tee I bought for the supply side was actually a mis- labeled bigger valve so I left it off . No big deal because I have collared hose which keeps the hose full when disconnected on that end . It took me about 5 hrs. total to build and install it . It works great ! Took me a few days of searching and studying different plans to decide which one to go with. Ultimately yours was the cheapest and easiest, also requiring the least amount of tools . I have it running on about 4 ft head pressure pumping up 20 feet or so . My drive pipe is 35 ft. long and my delivery hose is is approximately 200 feet long emptying into a 55 gal. barrel on the high side of my garden . We timed the volume at .54 gal per minute . Perfect for our needs . Thank you much !
May 9, 2009. 11:23 AMcosmo1kitty says:
Pure Genius!!! Unlike some of your other commentators...I actually constructed this yesterday and put it to the test. I have a very small creek that runs year round and wanted to utilize it for my landscaping needs. My husband constructed the pump and we went to the creek for set up. We dug a small area out as a catch and placed a large waste basket in it to catch as much water as possible. We fastened a small metal mesh across the top of the waste basket to keep out as much debris as possible. My husband then connected a 3" pipe to the basket for 30 feet and then reduced down to a 2" for 20 feet and finally down to 1 1/4" for 20 feet. The complete fall from basket to hydrolic ram pump is approximately a 12 foot elevation drop. Needless to say, the water shot out the end of the pump like a fire hydrant. Why did we do this, you might ask???? Well, simple....our creek is about 150' BELOW our home and needed to pump up this elevation in a 3/4" poly pipe for a 500 feet distance. It took a bit to get the pump going. In fact, we thought it wasn't going to work. Nothing was happening. However, I read the very short sentence that stated that you may have to push the check valve flapper down a few times to get the pressure up to par. I pushed it down probably 15 times before the pump started doing on its own. I was amazed!!!! We ran up the hil and within five minutes we had water!!! I figured maybe a trickle...being the elevation difference, but we had a nice steady flow. We figure that it will only take about two days to fill up a 1500 gallon holding tank. Thanks for the awesome invention!!!!!!!
May 10, 2009. 10:22 PMcosmo1kitty says:
It's awesome!!! We checked it today to see if it was still working....and it was!!! We can't wait to water our garden with FREE, NO ELECTRICITY REQUIRED, water!!! Pure Genius! As Yes....this is ACESSENDING up an elevation rise of approximately 150' !!! It's easy to dig canals and ditches for lateral flow....it takes a brain to figure out how to get water to flow AGAINST gravity. Thanks again.
Apr 3, 2009. 9:07 PMA good name says:
I'm getting sick of the "no energy required" crap that I've been reading off of all these hydraulics pumps... Water flows from a higher point to a lower point always. Basically you could dig a canal to where you needed the water, and the same purpose is served. Alternatively, get a really really long hose.
Apr 21, 2009. 9:41 AMDr_Stupid says:
I'm sure by "no energy" means that no additional energy be required to input into the system to make it function, other than the falling water. What is it with some people and semantics?
Apr 14, 2009. 1:23 PMdrbill says:
Yeah lets see you dig a canal that lets water flow UP hill.
Apr 14, 2009. 1:25 PMdrbill says:
I think you got the best Ram Pump design on instructables.
Apr 4, 2009. 11:25 PMA good name says:
So basically you're harvesting the kinetic energy from the water flowing downhill to make it flow... uphill? My knowledge of physics is limited, to be sure.
Mar 14, 2009. 2:51 PMShut Up Now says:
very innovative. this could be turned into a nice physics lesson.
Mar 14, 2009. 4:11 PMzostedguy says:
Giza layout is very interesting and very sophisticated. It uses slightly rectangular pipes for reduced friction. (Rectangular pipes have less friction than round pipes) It has primary drive as 4' x 4' (aprox) and then has a reduction at bottom of drive to a 3' x 3' pipe. It shoots into the vortex chamber with a 2' x 2' output across the room. This is enhanced by the rotation of the fluids in the room. In the middle of the vortex chamber, it has a 4' x 4' drive pipe extension. (Please not diagonal offset - which is directly related to direction of final drive pipe) So there's full flow in the main drive pipes, a restriction/jet at the bottom of main drive pipe and a restriction of out put pipe. This pump hates air, so the air that would be trapped in vortex chamber is pushed to outlet at rear of room through complex circulation. The vortex room completely modifies the reverse thrust, also. The thrust (compression wave) is both reflected and utilized. I used a 1 1/4" round drive pipe (both initial and extended drive) This is a bit oversize but I believe that these two pipes are supposed to have minimum friction loss. I then copied the Giza layout with a 3/4" square jet pipe at bottom of main drive and then used a 1/2" square output pipe which transistions into a 3/4" round (for simplicity). This is a 1/4" to the foot scale (1:48) Good scale for building and translations. Also, vortex in final drive pipe reduces friction. 2000' pipe at Giza, so this may have been significant. Best, John
Mar 22, 2009. 9:14 AMeltigre says:
Very interesting hypothesis about Giza pump configuration. Having built several variations of ram pumps, when I examine the Giza schematics closely, I agree it can easily be argued that a ram pump is a real and very logical possibility. Do you think the chamber attached below the king's chamber is a standpipe? have you experimented with a resonator (king's chamber) on top of a standpipe? That would make the vortex room a pressure vessel. Perhaps the connected shaft acts as a snifter valve to assist the outflow by providing a measure of compression on each stroke. Just imagine the effect on the locals and sceptical visitors to Giza when they hear the heartbeat of the Nile river god from 20 miles away and see the sun reflecting on the water flowing down the steps of the great pyramid and the green fields of the plateau obtained from magically flowing waters under the complete control of the Pharoh!!! Talk about political power... the god king Pharoh can start and stop the life giving water and the heartbeat of the Nile god with a wave of his hand. What Pharoh wouldn't pay dearly for that kind of special effect. I could easily design a reliable horizontal gate valve for you that simulates the Giza gate valve granite block if you want to experiment further with it. just let me know.
Mar 22, 2009. 5:24 PMzostedguy says:
eltigre, Thanks for examining the Giza layout. Only ram pump people understand it. As far as chamber below the King's chamber being a stand pipe, are you referring to the grand gallery? The "well shaft" could have been a stand pipe, as it does run with it present. It is anamolous in that it is smaller than the drive pipe, which is not normal for a standpipe. As can bee seen in the vid, the water level in the well shaft is lower than moat level. This is not normal for rams. Also, it is not clear if that particular shaft was present upon original construction or not. I added it to the model to demonstrate that it could have been present and the pump will still run. The well shaft (stand pipe) really reduces efficiency and I much prefer to have it turned off. The drive pipe isn't particularly long, anyways. A stand pipe isn't really needed. It's about 370' from top of water to subterranean chamber, but 2000' to wastegate. The vortex chamber hates air. I had to add an air bleeder valve to remove it. This was actually added after I had built it. No snifter is required because the pulses are stabilized by the sub chamber design. I had a model which had an air chamber on the output line of sub chamber. (see picture) It really didn't make much difference. Removing it made the Giza layout much more realistically plausible. Dr. Jacke Kolle (Godfather modern Hydraulic pulse generators) talked emphatically about how loud the plateau would have been and also how intensely the King's chamber would have resonated. My horizontal wastgate wears relatively quickly. Probably get a year out of it. I ran it for 3 months and there was some wear on valve stem and on the epoxy valve guide (which the valve slides on) I haven't put a resonator on top of the sub chamber yet. Had the pulse frequency analyzed and it is approximately 50Hz. The "King's" chamber is specifically designed as a resonating chamber. Several accoustical engineers have done design analysis and agreee on this point. (Even Paul Horn won a grammy for his recordings within the chamber). I am certainly interested in further brainstorming and communication on this subject. Only Ed Malkowski understands the vast majority of the research. That's why it is in his next book, "Before the Paraohs, Civilization X" I attached 3 pictures of my horizontal waste gate. You can see that I built an epoxy slider for the valve movement. This keeps the valve from dangling and having erratic pulsing and severe wear. One picture shows the output side. It's a normal check valve, but the spring is moved from holding the valve closed to holding the valve open. The spring isn't really needed, but it is so easy just to move it. This modified check valve is a round interpretation of what the Giza square waste gate would have been. I did the submerged horizontal wast gate because this is the best design for Giza. It would have been very easy to excavate the valve area and then install granite valve slider guides and granite valve seats. With it being horizontal, the intense thrust would have been met with granite (for wear) and 50' of solid limestone for valve seat backing. It would have been submerged because of Nile elevation and tunnel location. So, what I built is COMPLETELY ram pump unorthodox. None of it has been done before as far as I know. Everything I tried was because that is what the Giza layout demands. Quite honestly, I didn't think the submerged horizontal wastegate would work. As I've said, it doesn't need the spring. Giza obviously wouldn't have a spring. The valve is sucked open from the rarefaction wave. The vortex chamber is also insanely ingenious. Whoever designed this thing is a super genius. (and I'm not talking about myself) Anyways, I'm very interested in talking with anybody with ideas. Best, John
Mar 23, 2009. 10:32 AMeltigre says:
Hey John,

I see why you suffer wear problems with your horizontal valve. Attached is a design that may help you. I don't think we should hijack Habolooby's thread here, so if you have any questions, you can ask me via pm or in my pump thread at http://www.instructables.com/id/Worlds_greenest_water_pump

Mar 22, 2009. 6:45 PMzostedguy says:
Back again, Here's a relatively "compression wave friendly" elbow. This is pretty good for a round pipe interpretation. The 2 - 45 degree elbows reflect the compression wave in the right direction and not too beat up. The basic 90 degree elbow actually reflects a bunch of the compression wave back in the direction it came. Not good. Not to mention those nasty "tees". I was just looking at the basic ram. If you put a horizontal waste gate where the output line is and then connect the air chamber and output check valve on the "tee" (where the wastegate is now) THAT would send a nice compression wave straight back up the input. I bet this layout would increase efficiency dramatically. Also, fluids flow around this sort of "tee" junction nicely. This could be "the better ram pum". (OK, maybe not as good as pyramid pump, but significantly better) If somebody tries this layout, let all of know how it works! John
Mar 22, 2009. 5:49 PMzostedguy says:
Here's an old graphic that basically shows how the vortex chamber stabilizes the output. There is a continual fluid rotation within the room. (The red circular arrows) At Giza, the input jet is shooting across the room at 100 ft/sec The water may reverse in drive pipe with the compression wave, but he rotation within the room is relatively constant. The roatation is continually thrusting water towards the output line. Also, the output peaks are dampened because the fluid jet in the room is transferring energy into creating the rotation impulse and the rotation. This is just one of the basic dynamics of the sub chamber (vortex chamber). It is so much more complex than this. It incorporates both 3 dimensional fluid dynamics and sound (compression wave) dynamics within one room. There's actually 3 layers of flow at the step area. 1. Lower floor in front of step 2. Main step area and the fins 3. Ceiling area (it actually utilizes the ceiling as a flow surface) Thes guys were super geniuses. John
Mar 20, 2009. 2:08 AMmattrobs says:
I'd appreciate if you guys can help us.

We're building this as a project for 1st year Engineering. But there's a problem: whenever we attach the air chamber, the swing check valve refuses to drop (or be sucked down). It needs to be triggered manually everytime. Removal of the air chamber results in the pump automating nicely (albeit with reduced efficiency).

We're trying to grasp the physics behind why it won't work, but (unfortunately) have failed. Can you help?

Some specs: The drive tank is elevated 1.3m, connects to a standard hose, which connects to the 3/4-inch pipework. The chamber is two connected tin tennis ball containers (= 1m high; 10cm diam.)

Could the chamber be too *big*?
Mar 20, 2009. 11:45 AMzostedguy says:
Mattrobs,

For your eventual thesis, maybe you can tackle the following phenomena:

http://www.great-pyramid-giza-pulse-pump.com/Vortex_Anomaly.php

It's not caused by the impuities in the water. I have an idea why it happens, but can't back it. That piece of pipe is still purple today, albeit somewhat faded.

Also note: In one of the pictures, the waste gate valve is open and no water is coming out. That's the valve sucked open and zero pressure (and zero water flow) at the wastegate valve because of the compression wave going back up the pipe.

Best,

John
Mar 20, 2009. 11:30 AMzostedguy says:
Matttrobs, Standard rams are quirky as far as starting. They require a certain amount of back pressure from the output line. That's why the output has to be 5 - 10x the head. I've read where people will put a valve on the output side and choke it down to get the back pressure high enough for the pump to start cycling. (That's why it cycles with no air) With your pump, maybe put the valve between waste gate valve and the pressure chamber. Choke it down until the pressure builds in the air chamber. Maybe even put one on the output side of the air chamber. Generally, the valve on the output side of the air chamber is the one that is choked down. As far as the physics behind the required back pressure, I don't know. Haven't really thought about it, really. That is the beauty of the pyramid pump. This doesn't matter at all. No air chamber, no back pressure needed, starts first try every try, no fiddling required, much higher efficiency . . . it is the much better pump. The pyramid pump is great for lateral tranference which is a phenomenal attribute. (Let's say you have a pond and 3' drop on output creek. A garden 500' away, but same height as pond. Normal ram won't work because same elevation) Maybe for 2nd year engineering you can tackle the pyramid pump. It has lots and lots of physics involved. The more you study the pyramid pump, the more you realise the true genius. The fluid dynamics stumped a mechanical engineer from MIT. Best, John
Mar 19, 2009. 1:50 PMpekar says:
Nice project, I've been through the same fun process in building and playing with these pumps. What a blast! One correction What you're calling a stand pipe is actually a drive pipe. A stand pipe is an open ended vertical pipe used to improve efficiency when the pipe run from the head to the pump is a very long distance.
Mar 19, 2009. 2:30 PMzostedguy says:
Thanks. I'm not sure where I said the drive pipe is a stand pipe. I know the difference, but may have mislabeled something. Maybe the vid. I think I mistated something at the beginning. Best, John
Mar 12, 2009. 8:51 AMmagickaldan says:
Or if you want to get fancier I'd use a Hot Water Expansion Tank from the local plumbing store. It has a valve on top for recharging and comes with a good rubber diaphragm.
Mar 19, 2009. 6:56 PMkenputer says:
Just put a small tire tube with about 15 pounds pressure in the stand pipe for expansion. kenputer
Mar 12, 2009. 5:22 AMrimar2000 says:
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