I initially intended to do only a square pendant but mid-way through the project, I decided to try making a round one as well. The results weren't bad for a first attempt. Not great but not bad. And definitely serves as a decent proof-of-concept.
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Signing UpStep 1Equipment and Materials
- Pendant bezel finding with an interior depth of at least 5 mm (3/16 inch). Square/rectangular pendants are easier to create than curved ones. The square pendant used is 3.2 cm (1.5 inches) each side. The circular pendant is 3.2 cm (1.5 inches) in diameter.
- 1.8 mm LEDs (get roughly 20 for a square pendant of the size used or 15 for a circular pendant)
- Resin
- Mirrored sheet with adhesive backing
- Privacy film for windows (not shown in photo)
- Flexible wire for the connection to the battery
- Stiffer wire for connecting the LEDs (not shown in photo)
- 3V batteries
- Paint (not shown in photo)
- Electrical tape (not shown in photo)
- Circuit board (not essential but recommended for square pendants)
The tools and additional materials you'll need are as follows (few are shown in the photo):
- Solder and soldering iron
- Drill with drill bits designed to go through metal
- Hacksaw and sandpaper. Preferably, use a Dremel with a cutting disc for plastic and a high speed cutter).
- Protective mask and safety goggles
- Clay (optional but recommended)
- Rubber cement, wax, or latex mold making material (the type that's brushed on)
- Safety gloves (use the ones that come with the resin or nitrile gloves)
Important notes on the items listed above:
The mirrored sheet is an item I found at the art store. (The art store is Deserres and here's the link to the material: http://www.deserres.ca/en-ca/search/avery-mirror-vinyle/AMIR/. It's sold by the roll online but you can get it by the meter in-store. I'm not sure where exactly you would find it outside of Canada but with searching in art stores is a good start.) It's a sheet with a chrome finish that is extremely reflective and it has an adhesive back. Photo 2 shows how reflective it is. It's not quite as good as a glass mirror but it can be cut with scissors and is very thin.
The resin shown is a new resin from Pebeo. It has some characteristics that are very different from polyester resin (and probably epoxy resin as well). Unlike polyester resin, the Pebeo resin is extremely low odor so use indoors is not a problem. Also, polyester resin goes from liquid to gel-like consistency very quickly, then slowly cures the to fully solid. So, you only have a few minutes to pour the resin and/or position items in the resin. The Pebeo resin, by contrast, has a much more linear cure rate. It'll stay liquid for quite a while so you can take your time when pouring or positioning items. More will be said about this later.
The circuit board is a generic one which has long lines of connected slots. This is to make connecting the LEDs easier while providing a firm framework for the LEDs.
Nitrile gloves come in at least two varieties. One type is designed for use by mechanics and has textured fingertips. The other type is more general purpose and is completely smooth. The smooth type is preferable when working with resin, as it is less likely to leave marks in the resin (if the resin is handled before it is fully cured). Also, make sure to get the powder-free gloves.
The safety mask and eye protection is essential when cutting the circuit board and drilling the bezel finding.
I found the LEDs were prone to burning out (possibly from the heat from the soldering iron). Only 12 are in the square pendant but I believe I had to replace approximately 5 burned out LEDs. So, the number of LEDs listed above includes the replacements. If you're especially paranoid, you can get even more.
For this instructable, I'll be using the term "Dremel", as that is what I own. Any rotary tool will do so if you don't have a Dremel, you can translate "Dremel" as "rotary tool".
For the window privacy film, I used the Gila Privacy Control Window Film, mirror finish. You can find this in hardware stores. Some stores may only offer it through online purchasing.
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Additionally, automotive reflective tint also does not work for the opposite reason. I assume because of law, it is not nearly reflective enough. It only give you one or maybe two reflections and each one is a huge step down in brightness, it looks very awkward.
I'm trying very hard to find something that doesn't require me to buy a $40 roll with 500 times more than I even require. Any more suggestions would be helpful, I'm trying to get this done before my girlfriends birthday and this is the last part I need.
As for the mirrored window privacy film, that's a bit difficult to get in small quantities. Home Depot has a 3x15 foot roll for about $27 (http://www.homedepot.com/h_d1/N-5yc1v/R-100196546/h_d2/ProductDisplay?catalogId=10053&langId=-1&keyword=window+film+mirror&storeId=10051). It's still major overkill in terms of the amount you need. As the film is meant for windows, the manufacturers assume you'll need somewhat large quantities of it. So, it's unlikely that stores will sell small amounts.
What you could try doing is asking the stores/contractors that install the privacy film if they have any scraps that you can take. Other than that, check if anyone who's installed it previously still has some spare left.
Thanks for the info on the automotive reflective film. I'd seen some mention of it as an alternative but never looked into it, as I bought a roll of household window film.
I hope you're able to find some in time.
I'm probably going to settle for that home depot stuff. I should have in the first place, I already wasted $12 on the automotive film.
Thanks.
I didn't check out much in way of online ordering for the one way mirrors. For the Make It Glow contest, I needed something right away. A couple things to be careful about if getting a finished mirror are the thickness of the one way mirror and the ease with which you can cut it (especially if it comes with a glass backing). If you find something that works and you can afford the wait for it to be delivered, then getting it online is a great option.
Thanks for the info.
The setup you describe sounds interesting. I'll have to try it some time. The moving infinity display also sounds cool. Hopefully, once it's done, you'll post some photos or an instructable for it.
I'm not sure where else they're sold but you can look for them in craft stores.
Another good place to look for pendant bezels would be jewelry stores and web sites. All that's really needed is a bezel that is deep enough to hold the LEDs.
Hope this helps.
If you connect LEDs directly to the battery, you may be burning them out due to overcurrent (they usually short in this case). You should have a series resistor on each LED when paralleling. You could do that with a 1206 surface mount resistor on each one, and still get everything to fit using your "free space" connection method. Without individual resistors, one LED will tend to get hot, and "hog" the current from all the others. LEDs are constant voltage devices, and should always have a current limiting resistor in series. The current in each LED (of the type you are using) should never be allowed to exceed 20 milliamps. With a 3V battery and red LEDs (about 1.5V voltage drop), you would want at least a 75 ohm resistor in series with each one. Second best would be one resistor in series with the whole pendent. If the battery is unusually fresh and there is no resistor, you could blow the LEDs. Horrors if you use a 6V battery on red LEDs!
Indications you are overcurrenting: the red color of a red LED shifts toward orange after a few seconds.
Another way to try making this: cut a piece of Plexiglass plastic 1/8" thick (keep the protective paper on). Drill holes in the edges for the LEDs (best done with a jig to prevent breakout to the front or back). Glue the LEDs in with the resin (do not get resin on the faces). Do the connections as you describe for the round pendent (but I would add resistors). Remove the protective paper. Either use mirrored plexiglass, or stick the mirror film on the back of clear plexiglass. Stick the one-way mirror film on the front. Insert into pendent and paint edges. Doing it this way will eliminate the waviness (because the resin is not perfectly flat). To avoid bubbles between the LED and the plexiglass, you may need to glue them in in 4 setups (plexiglass held on edge with the LEDs being glued in on the top side).
The resistors are also a good idea as is using plexiglass. I'll have to keep these in mind if I do an improved version of the pendant. Your suggestions and those of others who have commented have given me a lot of improvements that I (and anyone else who decides to make an infinity mirror pendant) can try.
Thanks again.
One problem I had with the red LED pendant was some really small bubbles in the resin. This made the center look slightly cloudy on the inside and definitely had an effect on the attractiveness of the red one. It does actually look a better live than in photos - the LEDs are a bit more distinct. But if red isn't your preferred color, there are certainly other alternatives. If I try making more pendants, I'll definitely have to track down some blue LEDs and make a blue one.
If and when you try it with blue, you'll have to let me know how it turns out and maybe post an image or two so I can see how a blue one looks. Thanks.
I NEVER though of doing a pendant like this one ,until now....
You are using mirrored plastic sheet ,what percentage of tint does it have ?
Would window tint work also that you find at automotive part stores?
What about using 1.0mm - .50mm diameter light fiber strands that are angle cut on the ends to shine the light rearward into the mirror in the back?
The light fiber strands could then be imbedded into the clear(?) epoxy instead of the LED's and then LED's could then be put anywhere on the backside so they can be more easily replaced when they burn out.
I think that I'm going to try that ....
Keep up the good work!!
As for the mirrored plastic sheet, the automotive type should work as well, as long as the mirror effect is strong enough. I'm guessing there won't be any problems and that the automotive film is very similar or identical to the residential film.
As for the tint, according to the Gila site, the visible light transmission of the film (percentage of visible light that passes through the filmed glass) is 18. The table is at http://www.gilafilms.com/pdf/ResidentialWindowFilmSpecs.pdf.
It looks very similar to yours.
The nice thing about the optical fiber strands is that you can "duct" the light from wherever you want to hide it from.
I have been buying the stuff off of Ebay that I need to build costume fairy wings for girls and ladies and I wanted it to have its own light speckles throughout the wings but not have it too obvious where the light is coming from.
It should look really neat in low light or the dark.
Almost like the Luna Moth on the T.V. commercial for Lunesta .
But in bright daylight it will just look like a really nice set of costume wings.
I suppose that I could imbed some metallic glitter in the colored see through plastic cellophane panels of the wings.
You just have to be very creative on what to use and where to find the materials.
Good luck with yours :>)
If you know anyone who actually wants to use it on a window, they may have excess bits left over that you can snag. (The square pendant is only 1.5 inches a side so you don't need much per pendant.)