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Inspector Gadget Costume with Motorized Helicopter

Inspector Gadget Costume with Motorized Helicopter

Go go gadget COPTER!

This moving Halloween costume was made almost entirely from recycled and thrifted materials. It was a serious crowd-pleaser -- I walked into a bar and everyone started chanting "Go Go Gadget" until I switched on the helicopter and the entire bar started cheering. You too can be this awesome!


I started collecting materials for this costume the weekend before halloween. It probably took 8-12 hours to construct, over the course of a few days as the spray paint needs to dry overnight.
 
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Step 1Tools and Materials

Tools and Materials
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To make this costume, you need:

Thrifted, found or borrowed:
- a gray or beige trench coat
- a blue necktie
- a white collared shirt
- blue pants (I wore jeans)
- mens' dress shoes (it looks properly cartoonish if they are a bit too big)
- brown gloves (I wore my work gloves)

Thrifted:
(These will get destroyed, so don't borrow them)
- a classic fedora (~$3-$8) (If you can't thrift it, get a cheap foam one from a costume shop.) Brown, gray or beige will look gadget-astic.
- a 1980s-era battery operated shoe polisher with detachable heads (~$3)
(check on ebay if you can't thrift it - get one like this)
- two old bike grips (see if a local bike shop has some they don't want)

From the hardware store:
- two 3' long, 1/2" diameter aluminum rods (~$8 each)
- glossy orange spray paint (~$5-7)
- white universal primer spray paint (~$5-7)
- a tiny amount of gray or silver universal spray paint (optional)
- three wooden paint stir sticks
- a screw (I used a random drywall screw I had around)
- a small electrical flip switch ($3)
- 8 feet of relatively thin, flexible copper insulated electrical wire (~$2)
- a roll of electrical tape ($1)

From the recycling bin:
- a cardboard box about 16" long
- an empty cereal box
- two empty plastic 500-yard thread spools
- three empty jars or oatmeal tins with lids
- a wire twist tie

From a craft store or your stash:
- around a 20"x20" piece of black faux fur ($1)
- a small sheet of sticky-back felt ($.50)
- a bunch of hot glue sticks
- a tube of strong glue (like e6000)
- four AA batteries (for the shoe polisher)

Tools:
- needle-nose pliers/wire cutters
- a tiny phillips-head screwdriver (you can find it at a hobby shop)
- a regular-sized screwdriver
- a hot glue gun
- a dremel tool
- Structured Tooth Tungsten Carbide Cutter attachment for dremel (cone or taper)
- cutting attachment for dremel that will cut aluminum and plastic
- drill bit attachment the size for your screw for the dremel (or just a separate drill)
- a vise or vise grips
- a sturdy table or workbench
- a piece of scrap wood of some kind, at least a foot long (I used a mini ironing board...)
- an x-acto knife
- a utility knife
- a ruler
- sewing pins
- helpful: a smartphone and an angle-measuring app

Safety:
- a spray paint mask (this is under $20 and really important for your health)
- safety glasses

This took around 8-12 hours over the course of a week to fully construct. I'd set aside several evenings to work on this costume.
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49 comments
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May 7, 2012. 6:09 PMrmwilson says:
There are some great you tube videos of go go gadget arms, .... That extent automatically ..... I am dying to figure out a way to make go go gadet telescoping stilt legs....it's got to be phenumatic or electrical to be cool..... Any ideas....
Nov 6, 2011. 6:19 PMdave X10 says:
Awesome! I made the Inspector Gadget costume based loosely on your plans. I didn't have a shoe polisher so I used and old toys motor which a mounted to PVC pipe handlebars. I bought the hat at a Halloween Costume shop for $6 and invested less than $10 in the entire outfit. I worked on it the afternoon and evening before and then the day of the party [where I wore the costume]. Inspector Gadget was a big splash, and I was very proud of the fun (and easy to wear) costume. THANK YOU for sharing!
Oct 29, 2011. 10:38 AMtomas.savage says:
inspector gadget is still alive!!
Oct 28, 2011. 7:19 AMllaven says:
jajaja, i love it!!! thank you for share!
Oct 5, 2011. 8:23 PMsassimo03 says:
Holy propeller Gadget! lol.. Great job. That show brings me back... Anywho, I also like your cool vid too. Keep up the good work!
Oct 5, 2011. 8:59 PMGoodhart says:
...back....to the movie, or the old cartoons?
Sep 21, 2011. 4:54 PMTheUnholyTaco says:
So I had this exact idea this year, and let me tell you, you rule! I am so excited that there's an instructable for this! I was a little lost on how to start. I'll have to share pics when I am done. :-D

What's this years costuming genius? Halloween is the best! heehee
Nov 4, 2010. 7:52 AMalcurb says:
"Missed Halloween by this much !"

Get Smart reference aside, the copter project is very cool and looks easy to replicate. The model in the pictures seems like she's having a great time.

I want to see Mo Mo Gadgets! 
Nov 6, 2010. 7:42 AMBosun Rick says:
Could she be considered as "Gidget Gadget"?
Jul 4, 2011. 4:01 PMSharaz Destler says:
Just don't call her "Evil Gadget" behind her back. ;)
Jul 4, 2011. 4:04 PMSharaz Destler says:
I've always wanted to make the various Claws that have shown up in different Gadget incarnations.

There are only really two that come to mind: the original, cartoon one, which looks more like something found on a suit of armor, and the movie one, which in my mind is quite a bit cooler...a big pincer attached to a prosthetic.

I designed a *three*-taloned one a long time ago. Might be too complicated.
Apr 2, 2011. 6:15 PMaleceatsfood says:
Wouldn't it be great to run around town and look at everyones reaction! Ah what fun I could have with that! great job
Jun 7, 2011. 5:14 PMSharaz Destler says:
I'd probably get beaten up, knowing my luck.
Jun 7, 2011. 6:14 PMaleceatsfood says:
ha! thanks for the good laugh!! well if you get beaten up then use some of the other gadgets!
Jun 6, 2011. 7:01 PMSharaz Destler says:
Oh, that is just too awesome!!!!!!

Here, I got one for you--you should do one with the "extra hand" next. My idea involves taking a cast of your own hand, putting a white (yellow?) glove on it, and sticking it onto a flexible gas line. I would advise you to BUY the gas line rather than borrow it from your oven...more expensive ($25 at Home Depot) but less risky. ;) If you're at a Halloween party at a bar, you could make the hand so that it looks like it's holding a glass.
Jun 7, 2011. 5:14 PMSharaz Destler says:
Sadly I'm not in the Go-Go-Gadgeting vein at this present moment. I have a suitably Gadget-ish coat, but I need it for the Tenth Doctor. So, no plans to build it, but I have the whole thing basically worked out in my head. One thing I can tell you is that you'll need a kind of "skullcap" or something sturdy enough to attach the gas-line. Check out the second "Gadget" movie, with French Stewart in it--there's a scene where he's got a Gadget Blender coming out of his hat...and it's a physical (not CGI) prop. You might get some idea of where I'm coming from with that.
Dec 22, 2010. 1:38 PMDerek Smith3 says:
TL:DR
Nov 18, 2010. 6:34 PMPenfoldPlant says:
Congratulations on your win!
This is an absolutely brilliant costume; I can't wait to see what you come up with for your next one. Maybe something that involves a shiny new Singer...
Well done!
Nov 13, 2010. 5:10 PMPilantoo says:
Nice! If I saw it before Halloween I would've tried making it...
lol i'll make it anyways...
Nov 9, 2010. 10:01 PMboha says:
Great photos/directions! Epic reproducibility.
Nov 8, 2010. 5:09 AMjabronie25 says:
I love inspector gadget! Great build too
Nov 7, 2010. 10:47 AMJayefuu says:
This is great :D
Nov 6, 2010. 5:18 PMM.C. Langer says:
I'm in love...!!!!!!!!!!!! 5 stars!!!!!
Nov 5, 2010. 4:47 AMagis68 says:
Great job. 5/5 for sure...you should add some extra in next version like extra expanded hands or some light source...brilliant
Nov 5, 2010. 10:59 PMagis68 says:
you have some right about that, another thing I was thinking after your reply, is to add an electronic lighter in your glove or something like extra bionic eye...but the initial project counts positively. keep working:)
Nov 4, 2010. 12:42 PMWingsandFences says:
Love it. :) I loved the Inspector cartoons. My mother was not amused when I chose it as my lunchbox of choice. lol Love to see another female embracing the awesomeness that is Gadget. Great job!
Nov 4, 2010. 8:36 PMHonus says:
Awesome job! Looks like you had a ton of fun. :)

This would make a great costume for one of my boys- they really like Inspector Gadget.
Nov 4, 2010. 6:04 PMMacarena says:
It may be too late this year but I definitely know what I'm doing next year! :-)
Nov 4, 2010. 6:04 PMDarkforceFighter says:
Haha ...that is the epitomy of Awesome!!! When i was in the military(canadian), my fellow soldiers called me Go Go Gadget Gelson because i carried everything you could think of that a soldier may not carry. Like q-tips, paper clips, elastics, velcro and a shovel, bungee cords, ziplock freezer bags. Yes i was the only one that went to summer training and brought my own pack shovel. However my Warrant officer just called me Buddy Holly.
Nov 4, 2010. 7:34 AMAllonsy says:
this is the embodiment of awesomeness. nice job!
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Author:prixprix(Pinterest!)
Hi, I'm Laura and I make stuff! I'm the founder of Jetsam, an awesome wallet line, as well as BeerChooser.com, a predictive beer recommendations website.