Introduction: Magnetic Propeller Balancer

So you have spent a lot of money on your diy quadcopter(or any multirotor) and refuse to give any more, but you still need a propeller balancer. Balanced propeller is very if not the most important thing for multirotors.

Guess what, you can make your own, from old computer components.

If you happend to work in ICT company, there is always a lot of that stuff around. Besides broken hardware, some tools may also come handy. Let's begin with stuff you are going to need.

Step 1: First Things First

If you are lazy and don't care about 20 bucks, go and buy propeler balancer. Go for a booze right away.

Step 2: Stuff and Tools

1. Piece of wood,

2. Set of screw thingies,

3. Drilling machine,

4. Handsaw,

5. Angle grinder,

6. Broken DVD writter,

7. 4x Hard disc drive,

8. Rack server,

9. Hammer,

10. Ruler and

11. Sandpaper.

12. 2-8x Pen

Step 3: Disassembling Hard Disk Drive - Harvest Magnets

Disassamble hard disk drive with appropriate screwdriver. Make sure you have made backup before. If you are stuck with some plastic hooks, take hammer and brake them. Repeat as many times necessary. Don't worry about hammer and you can't overdoit smashing hard drive. Now if magnet is free to take out, take another hard disk and repeat this step 3 more times.

Now you should have 4 magnets. If you have less, you don't know how to count or you dissasambled some SSD or whatever.

Step 4: Disassembling Hard Disk Drive - Harvest Metal Axle

Use screwdriver to unscrew all screws. Now, it won't allow you to open it just like that. Help yourself with hammer, convince him. Eventualy all vital electronic parts will move away in several dozen pieces. Take out shorter axle and throw away smashed DVD writer into garbage(recycle!). Or you can intall into colleagues PC. Either way is ok.

Step 5: Rack Server - Harvest Hdd Case

Download manual for your rack server and find a way which one of 2 possible plastic handles enables taking out hdd case. After that, unscrew 4 screws or 5 or 6, depends on the case. All you need from this are two metal side thingies. Rest of the case you can put back into rack server. Then you can practice hammering on server.

Step 6: Drilling Time

Find somewhere in the workshop 3mm bore. It will fit with almost any screw from bowl of screws.

Most certanly you will find 2mm and 4mm. If that is the case, call your boss and tell him that workshop doesn't have 3mm bore. Then go to the hardware store and buy it. Next day you will notice few evil eyes in the office.

Make two holes on each side of wooden piece with cool black stripe. Make sure those wholes actualy fit in metal thingies from hdd case. It is recommended to use angle ruler. If you have sharp eyes and good normal ruler, it will be fine. I didn't have angle ruler.

So now you have 2 holes. Take 4 screws from bowl of screws. Screw them. Screw them good.

If everything is screwed good, you will have 80% of the final product.

Step 7: Steel Some Pens

Steal 3-4 pens from office. Don't use your pen, it's more fun to steal from colleagues. Next day they will be surprised. Blame the janitor the cleptoman.

So now you are full of adrenalin because you stole 3-4 pens. Unscrew(without screwdriver) pen tip thingie. Use the adrenalin from stealing and take sandpaper and sandpaper them. Also sandpaper them goood. The point is, we need get enough big whole for pen tip thingie go through metal axle from dvd writer. If you overdo it, go and stil some more pens. Enjoy the extra adrenalin. Feels good? :).

I hope the office had enough pens for you to make 2 sandpapered pen tips thingies.

Step 8: Sharpening Metal Axle

Roll your sleeves and take angle grinder. Each second you are becoming a more manly man. Beard is growing 1mm/hour. Grind metal axel to get sharp edges. Grind it until is about 5mm shorter then U profile made from piece of wood and 2 metal thingies. If you wish, you can use handsaw for shortening first, then grinding to get sharp edges. Either way is ok. Depends how much beard do you want to grow that day.

Now you are 95% finished.

Step 9: Finalising

Rest 5% is asembling magnets on metal thingies. Put pen pins into metal axel with propeler between. Friction will help to stick 3 things together.

Congratulations you are finished. 20 bucks stays in pocket, speend it on booze.

May you multitorors fly without any vibrations and the force be with them.

p.s. Stolen pens problem have few solutions. Burn them! Blame on janitor the cleptoman. Take a vacation 2-3 days.

Comments

author
Imbeciliac made it! (author)2017-05-04

Great post, had me laughing all the way through it. Other than the questionable concentricity of the stolen pen nibs (not that it should have a huge effect on a 6" propeller, being so close to the centre of rotation), it looks like it should do a reasonable job. Thanks for posting this.

author
gadjetramjet made it! (author)2016-08-14

My father used to build wood propellers for small aircraft, late 1950's through the 80's. This was the same "type" of tool he used, but on a smaller scale. He used a couple of vertical 2" x 4" 's about 4' tall on wood base to hold them up, with a couple of old wheel bearings. You just need to hold the item you are balancing in space. I've also seen it done with two pieces of wood with a notch on the top of each to hold a rod. The propeller does not need to be vertical, it can be horizontal as well, it just needs to be able to move freely. The second "must be" is it has to balance through the center axis. Which is usually a hole, so you have to create something to center in the hole. The use of the cones from the ends of couple of pens to center the propeller on it's axis used in this instrucable I found to be very ...ingenious!

author
vincent7520 made it! (author)2014-03-26

Why do you have to steal a pencil ?

Stealing is wrong, even on the internet. ;))

author
Danijel0frk made it! (author)Danijel0frk2015-09-23

So i can i say that some of the parts are hot :)

author
mayra6385 made it! (author)2014-04-02

Sad ću te tužiti tvrtci NoviNet da si im ukrao kemijsku!!! :D

author
Danijel0frk made it! (author)Danijel0frk2015-09-23

Ajd sad možeš, ne radi više tamo :)

author
dennish3d made it! (author)2015-05-19

Somewhere the dimensions, of the parts needed to be made, were deleted along with the instructions on how to use. I've read this 4 times and even having a mechanical engineering degree has not help me understand how to build this or use it. Most of the written text either does not apply or makes no sense at all. what a waste.

author
dudes made it! (author)dudes2015-09-23

Bro, I'm in highschool and I could tell exactly how it was made and how it works from a few pictures. I think you may be over thinking this, it's extremely simple.

author
Danijel0frk made it! (author)Danijel0frk2015-09-23

Thx. It could be done easily with simpler things :)

author
Danijel0frk made it! (author)Danijel0frk2015-09-23

Send me a private message to explain you into more details how to made this wonderful tool.

author
RemcoUri made it! (author)2015-08-24

Yes I made it. More or less. It's the same idea, but without dismantling DVD drives or servers. just with some stuff lying around. I used the glider things from the DVD drive and put the straight up on one side. Looked for some screws and super-glued them together. I forced the pen tip (plasic) over one side. It works perfectly! :-) See the photo.

Thanks for the idea!

PropBalance.jpg
author
graydog111 made it! (author)2014-04-23

Good Instructable. I am now hunting for two big magnets to balance my lawn mower blades. https://www.instructables.com/id/Lawn-Mower-Blade-S... I have one 12V electromagnet I made that will lift about 250 lbs, but too much work to make another. Any suggestions?

author
NAVIGATEUR made it! (author)NAVIGATEUR2014-05-08

Harbor Freight Tools has magnets at a reasonable rates. Hope this helps

author
motions made it! (author)2014-03-15

Oops. Friction.

author
1966smiley made it! (author)1966smiley2014-03-25
Step 4: Disassembling hard disk drive - harvest metal axle

That should be not hard disk drive

Should be cd or dvd drive

author
your_dragon113 made it! (author)your_dragon1132014-03-25

3 1/2" Floppy Drives as well...

author
morsed2 made it! (author)morsed22014-03-25

What is a floppy drive?

author
c13378 made it! (author)c133782014-04-11

its a flying car!

author
your_dragon113 made it! (author)your_dragon1132014-03-26

lol....yeah, I know....I'm showing my age now. hahah

author
morsed2 made it! (author)morsed22014-03-26

I am older than you I bet!

Nice instructable, I don't have a large quad copter, but my roommate does, and I am going to show it to him, maybe even have a go at making it.

When I started work in the US, I was using 8 inch floppies, beat that if you can. And my very first hard drive drive as a 20 MB, ST225. 20MB, YOU CANNOT BUY THUMB DRIVES THAT SMALL TODAY.

(Glad you took the last comment as a joke)(and I lived in a paper bag in the middle of the street)

Later everyone

author
altomic made it! (author)altomic2014-03-30

(and I lived in a paper bag in the middle of the street)

Luxury!!!

author
JayGeeBSE made it! (author)2014-03-30

To the person who commented that this only produces static balance, and not dynamic: Please note that the thickness of a propellor (IE the along-axis measurement) is tiny compared with the diameter, so there is very little scope for the dynamic balance to be significantly out. Not worth worrying about. In contrast the long thin arnatures of slot cars really need dynamic balancing. As far as I know until recently you could only do dynamic balancing with electronic vibration sensors and electronic flash. Recently I saw a way to do it (was it on Instructables?) using the vibration sensors in a smart phone. But limited to items you could balance with stick-on tape, and that does not include armatures.

author
fabelizer made it! (author)2014-03-27

Very entertaining read! Thanks. Nice project.

Could be a fun motor too! Electronic commutation anyone?

author
enriqueconde made it! (author)2014-03-27

Very nice but be aware that this is only static balancing!

author
clazman made it! (author)2014-03-27

Again I was enticed by the headline to view a nice piece of work with high precision components only to discover the use of a scrap of low tech low precision wood. Don't get me
wrong, I enjoy items made from wood. This is NOT such a place.

Why not use the power supply housing or maybe the drive housing?

author
rimar2000 made it! (author)2014-03-15

You don't explain how to use the device. I think that it does not work.

author
Bill WW made it! (author)Bill WW2014-03-26

At first I thought I would not understand because of all the computer hardware terminology like HDD, Rack Server, SDD, still do not know what is an ICT company.

****

Al principio pensé que no lo entendería porque de toda la terminología de hardware como HDD Rack Server, SDD, todavía no sé lo que es una empresa TIC. Pero, entiendo "sierra", "lapiz"...

author
Bill WW made it! (author)Bill WW2014-03-26

It took me a while to understand, but yes, a static balancer held by magnetic field. A very interesting concept.

My concern (posted above previously) is that the axle or other components may not be on center. Best would be to use the same axle as in the actual engine, or identical.

***************

Me tomó un tiempo para comprender, pero sí, un balanceador estático realizado por el campo magnético. Un concepto muy interesante.

Mi preocupación (publicado anteriormente anteriormente) es que los componentes del eje u otros pueden no estar en el centro. Mejor sería utilizar el mismo eje como en el motor real, o idéntico.

Buen dia, amigo.

author
Danijel0frk made it! (author)Danijel0frk2014-03-16

Propeler balancing is more or less known only in rc circles.
In a nutshell, the goal is to identify heavier side of propeler, and then
sandpapering heavier or putting tape on lighter side. Also there is a
process of hub balancing.
I might record a video how this diy balancer works with explanation how magnets
provide almost frictionless axle turning :)

author
larz001 made it! (author)larz0012014-03-25

on the contrary sir , even in the real world propellers need to be balanced, I have been working in the aircraft manufacturing industry for over 25 years and an aircraft cannot be certified to be airworthy unless the propeller has been inspected and balanced by a certified aircraft tech, after wich they will affix a certification stamp of airworthiness ,, this certification law has been in effect since 1945

author
criggie made it! (author)criggie2014-03-25

Does the certification stamp unbalance the formerly-balanced prop ?

author
larz001 made it! (author)larz0012014-03-25

lol no it doesn't, once the alcohol in the ink evaporates then the remaining pigment wouldn't weigh enough to make a difference

author
larz001 made it! (author)larz0012014-03-25

also I loved the ible,, I have owned the topflight mag balancer for over 20 years now and love it, wish I hadda thought of this 20 years ago lol

author
Penolopy Bulnick made it! (author)Penolopy Bulnick2014-03-24

I would love to see a video!

author
rimar2000 made it! (author)rimar20002014-03-16

Thanks, I know what is static balancing and dynamic balancing too, both are used in all devices that have high speed rotating parts, not only in RC. But I have not any idea how you could use your device. Maybe it is the best of all, maybe it does not work.

Being Instructable an "all purpose" site, your instructable is read by many persons like me, that have no knowledge about RC but are interested in good ideas.

author
Danijel0frk made it! (author)Danijel0frk2014-03-16

I appreciate your comments, you are absolutely right. After all this was my first "instructubles" . For example, axle must be perfectly horizontal and perpendicular to both sides(magnets). Also cones must provide perfect vertical spin of propeller. Any imperfection of the hub must be somehow eliminated. Any little variation will give false results. Soon i will make an update with some pitfalls and explanations about workings.

author
rimar2000 made it! (author)rimar20002014-03-17

Now I am understanding your proposal. Your device is a static balancer. Good idea to use magnets, but your axis should be turned by a good lathe, not by hand.

A common error (not yours) in this method is to think that the propeller MUST BE horizontal to be balanced. If it is the case, the propeller is unbalanced laterally. You must do a large series of measures, ensuring that the propeller stops in DIFFERENT positions each try.

Static balancing is problematic and difficult.

author
rimar2000 made it! (author)rimar20002014-03-17

As a newcomer in Instructables, you should know that later additions to your post will be seen by few or none persons. You must wait to finish the instructable BEFORE publish it.

author
Danijel0frk made it! (author)Danijel0frk2014-03-17

This diy project is based upon several videos and articles about balancing propeller. Your explanations go way beyond those instructions and understanding. If you have good web resources, please post it, so everyone who reads this instructable will know to which level is this balancer precise and what are the drawbacks and errors.

I'm working on a solution which will provide better precision with common tools, but won't go to the scientific level of precision, because balancers for RC in this price range don't provide that. Also there must be a way for calibration of balancer.

author
rimar2000 made it! (author)rimar20002014-03-18

No, I have not web resources. I only tried to do propeller balancing a few times. Your idea is good, but if the axis have 0,01 mm eccentricity, it will work against you. Its mass also matter, lightweight is better.

author
Poppy Ann made it! (author)2014-03-26

This sounds easy but the problem is unless the pen thingy's are a very very good fit then they will be out of center, I bought one (or) two genuine magnetic prop balance's and even on them they are not that good unless you get one that the holders are tight on the shaft i noticed if i balance the same prop that it alters every time i do it due to the holder having a loose screw thread.

a quick tip on grinding the center axle to have a point is hold the axle in a electric drill and grind it whilst it is turning.

also you can pick one up from hobby king for $6.72 product id: 171000401-0

another thing to watch out for is hitting a magnet hard will de magnetise it so don't hit it to much with a hammer.

but all in all a good instructable.

author
Bill WW made it! (author)Bill WW2014-03-26

You said: "unless the pen thingy's are a very very good fit then they will be out of center." Exactly my thought also. This Instructable will do an excellent job balancing the entire assembly of propeller, pen thingy's, and axle. But the pen thingy's and axle could be suspect, because yes something may be off center. The test assembly may not be identical center or alignment compared with the actual propeller shaft and bearings.

author
Bill WW made it! (author)2014-03-25

In the intro photo, is the left hand side of the axle levitating? Wow!

author
onemoroni1 made it! (author)2014-03-25

Ahh yes, manly man activity with tools! Nice build.

author
maxom made it! (author)2014-03-25

After looking at this, I believe if I need a prop balancer, I would definitely go shopping.

author
cepterbi made it! (author)2014-03-25

had fun reading. don't have a helicopter so i'm good anyways.

author
Perspective Image made it! (author)2014-03-25

Too funny! The excellent sense of humor is only exceeded by your imaginative and useful creation of this very useful device. Hats off to a great instructable!

author
perfo made it! (author)2014-03-25

nice instructable with a good bit of humor, thanks.

author
LancasterPA made it! (author)2014-03-25

Ha, Ha, I thought this was for a real airplane propeller. What was this guy going to do with all these little things. My propeller is 60 inches. Maybe back in the day when they were getting rid of Univac's the parts and magnets would have been big enough.

author
danallen82 made it! (author)2014-03-25

Being someone who also made his own balancer, I love it! The only thing I don't agree with is the way you made the shaft and cones, I do however agree with the pen theft ;). I just think that you should buy the really inexpensive balancer shaft with cones. http://www.hobbyking.com/hobbyking/store/__14927__...

This one only requires sharpening the tips to a needle point, and some subtle balancing of the cones.

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