Make an Iron Man Arc Reactor

 by Honus
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Step 5: Testing and final assembly

ArcReactor8.jpg
ArcReactor9.jpg
ArcReactor4.jpg
Plug in your battery and make sure all your LED's light up. Then mount the center top ring assembly to the inner ring assembly by lining up the three bolts and tightening them until the bottom of the top ring assembly sits just above the inner ring assembly. You can add a dab of glue if you want to the bolts to make sure they don't come loose.

Now press the entire assembly into the backplate assembly- note the orientation, making sure everything is aligned correctly. If the fit is really loose, you can put a couple dabs of glue between the wrapped copper wire sections and the backplate to hold everything together.

That's it! Now go finish your Iron Man armor suit...... :)
 
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MrOctober67 says: Dec 6, 2010. 6:15 PM
I work at a machine shop with Wire Electrical Discharge Machines, I'll be able to make this perfectly everything exact, the hardest part probably will be using those machines because I'm not the one that programs them, another guy at our shop does that.

I have a niche for making things simpler to do. I'll let you know how it goes.

We also have a lathe too, I will make that outer ring out of aluminum like you said you wanted to do.

I am absolutely giddy about this project,
Honus (author) in reply to MrOctober67Dec 6, 2010. 9:19 PM
Cool- make sure to post pics!
TheRealDJ says: Oct 28, 2010. 11:01 AM
This is fantastic but how many man hours did it take for you to build this? I'm trying to rush job building this in the next two days and I'm curious how to maximize the speed for creating it.
Honus (author) in reply to TheRealDJOct 28, 2010. 7:24 PM
It took me about a week working mostly evenings. As far as how to build it faster? I don't really know- maybe make the spider assembly from plastic sheet. I would just either leave out details or try to simplify it as much as possible.
myortvishka says: Sep 7, 2010. 9:17 PM
This is amazing! I'm going to attempt to build one for my boyfriend, however, I'm just curious about how much this cost you to build. I came with an estimate of around $150. Would you say that's accurate? I don't want to go cheap on this.
Honus (author) in reply to myortvishkaSep 7, 2010. 9:33 PM
I definitely spent much less than that but I'm pretty good a salvaging materials. :)
devinda says: Sep 1, 2010. 8:44 AM
why dont't you try a necklace like format for the arc reactor . it is easier
IA3471 says: May 7, 2010. 11:24 AM
Awesome build, looking forward to attempting it myself! Also, if you do wind up doing a kit or group buy, I have a few friends who would certainly want in.
arsenal6 in reply to IA3471May 18, 2010. 6:04 PM
I am definitely interested in a kit if your making one!
Honus (author) in reply to IA3471May 7, 2010. 8:44 PM
Thanks! I'll definitely keep everyone posted on kit status.
Pitcrew00 says: Apr 26, 2010. 12:58 PM
How did you go about attaching the inner and outer rings?
Honus (author) in reply to Pitcrew00Apr 26, 2010. 5:49 PM
They're just press fit/glued together. You can use hot glue if you like.
FallenHero135 says: Oct 25, 2009. 7:46 PM
This is quite impressive, It really looks like the actual legit reactor from the move. Also, I think I would be able to obtain all materials from Radioshack and Ace Hardware/Home Depot. Do you know if this is possible?
Honus (author) in reply to FallenHero135Oct 26, 2009. 6:02 AM
Thanks! Wait until you see the new one.....

You could get everything from those places except the surface mount LEDs and the plastic materials.
FallenHero135 in reply to HonusOct 26, 2009. 6:17 AM
Alright, thanks!
karuna2511 says: Oct 25, 2009. 7:43 AM
where will i get things in india


Honus (author) in reply to karuna2511Oct 25, 2009. 11:00 AM
No idea!
bamf91891 says: Sep 15, 2009. 10:16 AM
darn alright then well anyways good work
Honus (author) in reply to bamf91891Sep 15, 2009. 7:01 PM
I'll definitely let you know if I do kit it but I would hate to promise something by Halloween.
bamf91891 in reply to HonusSep 16, 2009. 11:28 AM
ok thanks man
bamf91891 says: Sep 14, 2009. 9:57 AM
this is amazing how much would you charge for one of these??? im a huge iron man fan and this is the best arc reactor i have ever seen i will pay for this, especially to get it by halloween!
Honus (author) in reply to bamf91891Sep 14, 2009. 10:51 AM
Sorry but I'm not offering them for sale right now. They're just too labor intensive for me to make. I've been working on making a kit available but it's been slow going....and expensive. I'm not yet sure if it's feasible.
ArcReactorModel.jpg
jy595 says: Aug 7, 2009. 10:01 AM
how long did it take you to make the reactor?
Honus (author) in reply to jy595Aug 7, 2009. 6:16 PM
I think about a week- it's pretty labor intensive!
jy595 says: Aug 5, 2009. 12:37 PM
how do you turn it on/off? by the way, good job!
jy595 in reply to jy595Aug 6, 2009. 9:51 AM
thanks! where did you get the LEDs?
Honus (author) in reply to jy595Aug 6, 2009. 7:57 PM
I bought them from a local supplier but they can be purchased online here:
http://www.cablesandconnectors.com/30000-30.HTM

I just got some from them and they shipped super fast. You might want to contact them to make sure they're in stock before ordering.
Honus (author) in reply to jy595Aug 5, 2009. 3:45 PM
Thanks! I just unplug the battery but a switch could be wired in.
reactor011 says: Jun 7, 2009. 9:23 PM
I am 13 and i want to build that but i have no tools for that I can make other components to make it have a laser ability. Please put it on ebay.
bull660 says: Mar 18, 2009. 9:12 AM
do you are awesome making it easer for everyone else to have one to
Honus (author) in reply to bull660May 7, 2009. 9:48 PM
Thanks!!
GameLover_97 says: Jan 9, 2009. 3:31 PM
hey man there is a arc reactor on ebay but it is 4 $200 plz put some of urs on ebay for a reasonable price!!!!!!!!! it wuld be a big help!!!! -Tony
Honus (author) in reply to GameLover_97Jan 10, 2009. 7:52 AM
I've got a few people that want them. I'm trying to get a kit of sorts going but I have a few other projects I need to finish first so it's going to be a while.
bschott in reply to HonusJan 21, 2009. 6:10 PM
Honus, If someone was willing to pay you $200 for a copy of your Arc Reactor, would you be willing and able to have it done and out to a person before Halloween 2009 rolls around? I think yours is the best of all the reactors shown here at Instructables.com and I'd love to build one myself however I don't have the time. Between work, workouts, guitar practice, and foreign language night class lessons at a local college I have no free time to spend on building this. I like your work and would pay for a good, clean prop. If you were able to make one with straightened, cleaned up wire wraps, I'd happily pay you for it.
Honus (author) in reply to bschottJan 21, 2009. 6:15 PM
I'm working on doing a small run of them- I'll message you when I'm closer to getting them ready.
DIYwraith says: Jan 2, 2009. 2:35 PM
I think it is the best arc reactor that is on instructbles
Skaptor says: Nov 14, 2008. 7:24 PM
good iron man reactor but the best thing its the belt
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