Introduction: Marble Machine 4.0

Picture of Marble Machine 4.0
This is the fourth design of my marble machines. This was a collaboration between busted bricks and myself, he originally came up with the design and I have modified, improved and added a motor to it. The machine is cut from 3.2mm laser mdf,
I sell the kits through my own website and I share most of my files on thingiverse.

This instructable will take you through the complete process of assembling this little marble machine. Any comments, questions, clarifications and improvements will then be shared with the world and hopefully save myself a lot of effort in the future. If this works I'll add my other marble machines too.


Step 1: Preparing the Pieces

Picture of Preparing the Pieces

Start by removing all the excess pieces from the panels. Cutting on these low power lasers (40W) can be a slightly temperamental process that is affected greatly by blemishes in the material it's cutting. Every effort is made to ensure that the parts cut cleanly but you may occasionally need to run a scalpel around the edges of the cuts. Leave the centre of the track in place.

Take the two semi circular track pieces and glue them on to the underside of the track, there are notches in the edge of the track to show where they should go. Once the glue has dried, remove the central spacer and you are left with 2 rails evenly spaced which the marbles will run over.

Step 2: Making the Steps

Picture of Making the Steps

There are 4 steps in the staircase design, each one is made from three pieces of mdf and held together with a bar through the middle. Each layer is marginally taller than the last so the three pieces form a step with a slope on the top.

Repeat this for all 4 steps. The 4 bars are all slightly different sizes and will only fit through the corresponding steps.

It is worth noting that the top layer of the largest step has a little notch in the bottom, this side should be placed against the highest end of the staircase.

Step 3: Making the Camst

Picture of Making the Camst

The steps are lifted up and down by a series of cams under the staircase. A long flat section of mdf forms the axle and rectanglur holes in each of the spacers helps ensure that the cams are all aligned correctly. There should be two spacers between each cam.

The notched end of the axle should go into the spacers with the non rectangular holes, this provide a recess for the the optional motor upgrade. The axle should be built up with cams and spacers and care should be taken to ensure that the cams alternate above and below the axle.

The two handle pieces can be glued together at this stage but will be fixed to the shaft in a later step.

Step 4: Optional Motor Upgrade

Picture of Optional Motor Upgrade

The marble machine can be bought with an optional motor upgrade. If you have just a manual machine then skip this step and move onto the next one.

The motor upgrade provides a geared motor, a battery pack with switch and 2 screws. The battery pack connects directly to the motor and can be soldered in place. The machine works in either direction so it doesn't matter which way round the motor is connected.

Remove the tab on the bottom of the motor, this can be done with a pair of cutters or a sharp knife.

Attach the motor to the taller of the two upright panels using the screws provided.

Step 5: Putting It All Together

Picture of Putting It All Together

Take the longer of the two vertical panels and place the two side panels into it. There is a notch halfway down which should be secured tightly. It is easiest to align these first and then rotate the panel into place through the top two notches.

Place the axle with all the cams into the frame work, aligning the end of the axle with the motor shaft. When you rotate the axle the motor should turn.

Place the second vertical panel onto the sides, ensuring that the cam shaft fits through the hole in the middle. At this stage you can glue the handle on the cam shaft.

Mount the whole framework onto the base panel. There is a small fence piece which is also inserted onto the base plate, this is used to hold the battery box.

Insert the 4 steps onto the cam shaft, they should be free to rise and fall. If they are stiff then you may want to sand the sides of the steps slightly.

Starting at the top of the staircase, slot the two track pieces into their mating halves. This will leave the track pointing upwards. Gently bend the bottom of the track down towards the bottom of the staircase and hook them into the other slots. The machine should now be ready.


Step 6: Completed Machine

Picture of Completed Machine

The marble machine is now complete. It works best with 3x 10mm marbles running round the track, this allows there to be 2 on the staircase and 1 running round the track.

So that's it. I'll be checking the comments regularly if anyone has any questions and don't forget, if you don't have access to your own laser cutter I do actually sell the full kit of parts cheaper than you could get them cut at one of the online cutting services.

Comments

mjkuo (author)2016-12-18

i wonder the example file to execise marble machine

Laputa丶7115 (author)2016-09-08

i wonder if the marble machine have a sample?

dan.salter.31 (author)2015-01-19

Hi, I emailed you over xmas with the same problem as the person below but I haven't had a reply. Could you just confirm your email address please?

Best wishes,

Dan

Yep, I replied approx 30 seconds after your email came in asking for your address so I could send you a replacement free of charge :)
Still going to need your address though.

RajeshM4 (author)2014-11-23

Hi. We purchased the Marble Machine when you were in Leicester for our young son. Unfortunately I've snapped the end of the axle that holds the cams and spacers whilst assembling and cannot attach it too the motor. Is there any chance you could send me out a replacement. Obviously happy to pay for postage and packing.

Regards

Raj

msraynsford (author)RajeshM42014-11-23

If you email me msraynsford@gmail.com. I'll get it all sorted out for you.

_soapy_ (author)2014-09-01

Excellent. Just put this together. Was great chatting at EMF yesterday.

Only tweaks were to trim the ends of the rails so it was then perfectly smooth. As I said, far better than the plastic Maplin kit! Daughter is far more engaged with this.

As for three marbles? Daughter disagrees: ALL the marbles! (8 currently) :-)

mthủy tiên (author)2014-07-09

i'm people VietNam , can share file "CRD" ! thanks very much

vicbab (author)2014-04-04

This design belongs to Michael's at www.bustedbricks.com This is just a variation because uses a motor and Michael's is hand cranked. He sells the plans, which I bought

msraynsford (author)vicbab2014-04-04

This design is a collaboration between Michael and myself, I even mention this in the first line of the instructable, you'll notice some significant differences between this machine and the one you bought. We agreed upon such a collaboration when Michael left the UK.


Edgar (author)2014-02-10

Went a note about this, to my Blog:

http://faz-voce-mesmo.blogspot.pt/2014/02/maquinas-fascinantes-3d-italiano-um.html

Edgar (author)2014-02-09

So darn neat, it's hypnotic!

Great work! :D

spylock (author)2014-02-07

What if one used the piston part of Sterling engines to raise the marbles,make the whole shabang out of metal,and stick it on top of a wood heater,just a thought.

apburner (author)2014-02-04

Nice little machine. It looks like this one is not shared on your site right?

I would like to make one of these but I would cut it manually with a scrollsaw.

msraynsford (author)apburner2014-02-06

Sorry guys, I never expected this to get featured, specifically because it's missing the plans. I'm just experimenting with using instructables as a handy plan to store the assembly instructions for the kits I'm selling.

I am going to see what I can do about sharing the files but no promises.

The whole point of instructables is to supply the instructions! You'll get lots of people who don't want to bother with laser cutting, etc, and they will want to order them from you, otherwise, this is not the place for what you're doing.

Beenay25 (author)johnfixesstuff2014-02-07

I don't see the problem with this. The author has shown you how the item was made. Surely that's all that's required?
If he had freehanded the project on a scroll saw, would you be demanding that he draw up schematics to share?

Be Nice.
Most instructables are only relevant if you own the required parts. Many instructables use unique parts that you can not purchase. This instructable is no different from those.

This is my only instructable where I haven't instantly given out all the associated files. As I said right at the beginning this project is a collaboration which may complicate the process. I already said I will try to share the files, sorry if you wait while I fix that.

oilitright (author)2014-02-06

Very nice design, reminded me of Mystery Water Wheel clocks.

I have no objection to your kits. Haven't kits for other items been available?

LesB (author)2014-02-06

You could make another version of this with electromagnets hidden in the tracks controlled by an Arduino, then with the marbles rolling in the opposite direction uphill and freaking people out.

imperio (author)2014-02-06

unfortunately there is a motor!!

otherwise it would be a "perpetual motion!"

Seriously ... is very nice!

Imperio

bremus (author)2014-02-06

So where are the plans?

rupin.chheda (author)2014-02-05

can you provide a link to thingiverse from which the plan can be downloaded?

bricobart (author)2014-02-04

Cool project, the lifting mechanism is just brilliant!

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