EDIT: The USB drive will still work and hold memory after you are done. There is no reason to cut of the circuit board; it would be almost impossible to do that with the USB drive you will need for this project!
Please, comment and criticize.
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You will need:
Kingston Data Traveler mini fun ($13 to $30) from amazon.com:
http://www.amazon.com/s/ref=nb_ss_gw/104-9461528-8259944?url=search-alias%3Daps&field-keywords=kingston+mini+fun&x=0&y=0
http://www.amazon.com/Kingston-2GB-Traveler-Flash-DTMFP/dp/B000MMZQH8/ref=pd_bbs_sr_2?ie=UTF8&s=electronics&qid=1206753174&sr=8-2
A old laptop keyboard or some keys.
Glue.
Tape. Optional if you (Like Me) do not want to make this permanent.
Xacto knife. Maybe a screwdriver (not philips head) or other prying tool would work.
That is All!
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thats 478
670 killed this rig, C2D E6420 at3.0GHZ with 6GB of RAM and Vista Ultimate X64... great mod, by the way!