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Op-amp headphone amplifier

Op-amp headphone amplifier
This is a headphone amplifier similiar to the one designed by Chu Moy. For reference, the original Chu Moy article is here while a great tutorial on building it is here. I have used a different dual operational amplifier, the RC4560, manufactured by Texas Instruments, in the TSSOP package, and chip resistors in order to make an extremely small printed circuit board assembly.
 
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Step 1The op Amp

The op Amp
The active device is the RC4560, which Texas Instruments claim to be suitable for, among others, Headphone amplifiers. It can work down to +/- 2 volts, and has low noise and a wide enough bandwidth.

It is available in a TSSOP (Thin Shrink Small Outline Package) which means it is small indeed, small enough for me to demonstrate my one-off microprototyping skills.
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23 comments
Jul 5, 2011. 2:43 AMgjvg says:
in the top left schematic i see a ground sign... where do i connect it to?
And is it a problem if i use a 47 ohm resistor instead of a 50 ohm resistor?
Jun 6, 2011. 11:53 PMsoaringchicken says:
This is really quite awesome and amazing.

So I have a pair of OLD headphones with huge speakers. My plan is to replace the old speakers with new 2.5" powerful speakers and to somehow throw a powered amp in there to basically make headphones that when safely removed from the head, could blow my friends away with sound. I figured I could cram at least 1000Ah of power source and can easily fit 80+ watt speakers in there. I'm a novice electrical hobbiest.

Any ideas?

Thanks a ton.
Jan 12, 2011. 11:40 AMgulshan20 says:
sorry for this stupid question,but why do you use capacitors at the inputs?
is the voltage IN always constant?if not,then why did u put it in there?
sorry,i am a college student.
thanks for the reply.
btw,very good project:)
May 6, 2011. 2:06 PMUnclegummers says:
He's using the caps to filter the input signal and get rid of any DC component, to not mess with the bias of the amp. Caps are not just for transients, they are used for a lot more.
Jun 28, 2010. 2:59 PMEng.A.S.M says:
(removed by author or community request)
Jun 23, 2008. 8:59 PMalex-sharetskiy says:
do you think i can make this without any resistors?
Nov 21, 2009. 6:39 PMbobbyderf123 says:
y would u want to make it without resistors anyway?
Jun 24, 2008. 9:42 AMalex-sharetskiy says:
how about the capacitors on the inputs? inL inR
Oct 2, 2009. 1:37 AMLiporXT says:
hello Neelandan I find your instructables really small and cute, congratulations. I have a question: can operate the amplifier with an integrated 3414th jrc? if so, how? thank.. Ps:sorry for the bad english I'm italian..
Sep 24, 2009. 6:57 AMRe-design says:
Hey, I'd build one of these but it's just too darn big. I need something really small and this one's big as a horse. Not really! Great job. I've built my own boards but never a surface mount! Hope you never drop it on the floor you might not be able to find it.
Jan 24, 2009. 11:02 AMMeigus says:
Doesn't your circuit only have the capacity for one channel? If I'm not mistaken, this would be a mono headphone amplifier.
Oct 15, 2008. 4:00 PMgeterkikzkid says:
Man, I woulda used a 386 IC That's my favorite chip for the matter.
Oct 15, 2008. 4:02 PMgeterkikzkid says:
386 OP AMP
http://www.flashicon.net/archives/LM386Pinout.jpg
BTW add heatshrink tubing for stability.
Jan 5, 2008. 11:13 PMfriendspore says:
Another site that teach step by step for building cmoy for beginner
http://williamneo.blogspot.com/2008/01/diy-cmoy-headphone-amplifier-for.html
happy building!
Nov 27, 2007. 11:39 AMNirjuana says:
You done some nice modification in to the original Cmoy circuit but I recommend to use some different kind of power source cos' capacitor-voltage divider has one problem, it gets very easily unbalanced and that means that the positive and negative voltage goes uneven and the virtual ground starts to swing around which can causes problems when battery voltage is dropping. I suggest to use a "virtual ground generator" like TLE 2426. You can find more information about different power sources to Cmoy from here
Sep 29, 2007. 8:17 AMannex666 says:
I'm not sure shorting the power supply counts as reverse polarity protection - I would suggest a series protection diode instead (preferably schottky as you don't have much voltage to waste). ;-) I'm planning to knock up a headphone amp myself if I get time. I'm perfectly happy with the output from my Zen, but I want to implement some LF crossfeed to simulate head diffraction.
Sep 11, 2007. 7:01 PMyourtvlies says:
This is really cool! I dig the compact design. I've attempted a CMoy build before with mixed results. I've got a pair of Grado SR-80s that I'd love to drive with an amp, maybe I'll give it another go.
Sep 11, 2007. 12:33 PM!Andrew_Modder! says:
cool, but im to we todd dead to make one of these :-( lol
Sep 11, 2007. 7:13 AMthadrien says:
Very good!

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Author:neelandan
Employed as an Engineer in Electronics. Interested in building small circuits around tiny chips (the electronic kind).