Introduction: Outdoor Bench

I wanted to make a nice outdoor bench using as much reclaimed wood as possible. Ideally it would have been 100% reclaimed or recycled lumber but I settled for using new lumber for the frame of the bench and pallet wood/staircase parts for the seat, back, and arm rests. This is a relatively quick and easy project (excluding drying times for spar varnish, more on that later) and required few other resources.

Materials:

Pallet Wood or Similar Boards

2x4's

4x4's

Screws (various sizes based on wood thickness)

Minwax Golden Oak or Natural Stain (They are both very similar)

Minwax Spar Urethane

Wood Glue

Tools:

Miter Saw (though almost any saw will do)

Power Drill

Disposable Brushes

Chisel

Oscillating Multi-Tool

Step 1: Building the Frame

The basic frame of the bench is a simple rectangle made from 2x4's. I believe my dimensions were 4' long and 18" wide. After securing the pieces together, I cut the back brace at the angle I wanted and secured that to the rectangular base.

Step 2: Adding the Legs and Supports

I cut the 4 legs from 4x4's and then 2 shorter legs to go in the middle of the bench. I made the middle support out of a scrap piece of 2x4 and cut a notch in the center (using the oscillating multi-tool and chisel) the same size as the scrap 2x2 which I would be using as the longer support. The short support in the middle I screwed to the middle legs and 2x4's along with some glue for good measure.

Either end of the longer support I secure to the sides using a long screw at either end. As for the 4 legs, I attached them to each sides corner using two screws and wood glue.

I didn't take a picture of the step where I added the supports to the back piece but it is pretty straight forward. I simply attached each of the 2 2x4's using 2 screws at each end of the backrest.

Step 3: Adding the Seat/Backrest/Armrest Boards

As I mentioned before I wanted to use reclaimed wood as much as possible and the back/seat/arm rests offered that opportunity. I sanded the pallet boards lightly all over to keep the worn look and then a bit harder where there were some jagged ends. To add some contrast I used pieces from a broken up staircase that were thin and painted white to fill out the rest of the seat and backrest.

When adding the pieces to either end be sure to cut a notch so that they will fit between the legs and the frame of the backrest.

After placing the boards for the seat and attaching them with screws, I measured and cut the pieces for the backrest and then cut their ends at an angle (the same angle of the backrest) so that they would sit flush on the boards for the seat. After fitting each board (bracing them with a scrap 4x4 so they wouldn't fall over) I attached them to the bench's back with screws.

Step 4: Staining and Varnishing

After sanding any random rough spots I stained the wood with a natural color using Minwax Natural (or maybe it was Golden Oak, I can't quite remember). I applied two coats, sanding in between each application.

After the stain was dry and the bench was dust free I applied a coat of Minwax Spar Urethane. There is plenty of debate on the internet about what outdoor urethane/varnish to use but since Minwax brand is most readily available for me I chose that.

To apply the urethane simply use a disposable brush and go with the grain, taking care to seal the ends of the wood and any notches, dents, or scratches. Applying the urethane is probably the most time consuming part of the project. After each coat (which takes 4 hours to dry in ideal conditions) the whole piece must be sanded with very fine sandpaper before another coat is applied. In total I applied three coats and then let the finished bench stand for 24 hours.

The spar varnish will protect the bench from uv rays, rain, and temperature fluctuation but once the snow starts falling (at least up here in Wisconsin) it would be wise to place any outdoor wood furniture (and patio furniture in general) inside or raised and under a cover to reduce the chance of the varnish cracking off and the wood rotting.

Step 5: Finished Bench

With the bench finished its ready for the trip to its new home and backyard.

Thanks for reading and don't forget to vote in the Wood Contest!

Comments

author
DavidS1089 made it! (author)2016-10-09

Many thanks for this idea - I loved the design and wanted to build one. Then a neighbor tore down an old deck and put it out for firewood, and I came into a bunch of old, dirty, almost straight :-) decking (which sanded up nicely) and some balustrade pieces that became the legs. I modified the design to have the seat slope back and to have the back supported by a plank that goes all the way across and rests on the back end of the arms. You can tell from the picture that it did not come out quite square, but my woodworking is cheerfully amateur and usually imprecise - I think of it as character and I am the only one I have to please. I am really happy with the results, which fit perfectly into changing this part of the yard from a hard to mow grass slope to a reading nook. Thanks again for the stimulus!

IMG_0522.JPG
author
AmateurHour (author)DavidS10892017-03-05

It looks fantastic!

author
Germanprof (author)AmateurHour2017-03-06

Thanks!

author
NateY5 (author)2016-05-01

Love this! How tall did you make those arm rests?

author
teeznuts made it! (author)2016-01-31

i built it using the instruction just added a little twist and made it a chair as well thanks for the good help!! i also used reclaimed wood for the seat part from an old bench i had..

File_000 (9).jpeg
author
woodie69 (author)2015-02-22

absolutely beautiful.

author
Cueball21 (author)2014-11-16

Very good ible. Well done!

This design is somewhat like the traditional Adirondack chair. I think that you might soon have trouble with the backrest stability with your design. From what I read, the screws at the bottom of the two back uprights that attach to the rear legs is the only support. I would suggest that on your next iteration you extend the arm rests rearward and fasten a brace to them that would support the seat back at a higher level giving an additional point of stability.

If I'm wrong about the design, my apologies. Just offering a coupla pennies.

author
AmateurHour (author)Cueball212014-11-18

That makes a lot of sense thanks!

author
Beekeeper (author)2014-11-17

That's a great idea to use up surplus wood or recycle pallets. One comment I would make is, like the Adirondack chair, an angled seat would stop you sliding forward and the arm rests would be parallel to the seat. Have a look at your car seat for comfortable angles.

author
bgunville (author)2014-11-16

Great look, i always like the recycle instead of ending in landfill

author
thundercookie (author)2014-11-16

this is an awesome easy project that I can do using scrap wood! thanks for the idea!!!!!

funny-animals-pictures.jpg
author
dilipaz (author)2014-11-16

Great piece! How cool to rescue all that wood.

author
gstorey (author)2014-11-15

Great instructable. Well written. Good pictures

author
gunnlaugursig (author)2014-11-14

Wow.....just awsome! :-)

author
eeVee (author)2014-11-13

nicely done. love the color combo.

author
Antonio Carlos Baldo (author)2014-11-12

Excellent work, congratulations !

author
seamster (author)2014-11-12

This is a great looking bench! I love the white highlight pieces, and the "city skyline" look of the backrest. The tips for finishing are excellent too.

About This Instructable

43,737views

893favorites

License:

Bio: To see more of my work, be it wood, painting, or other stuff, find me on Instagram at AMATEURHOUR87.
More by AmateurHour:Little Red Wagon BenchPallet Wood Top BarEasy Shoe Rack For Under $25
Add instructable to: