Paint Your Car With Rustoleum

Paint Your Car With Rustoleum
Do you have a fun car that you just KNOW will go faster with a brand new paint job?

This method is based on the idea of using a foam paint roller to put many layers of Rustoleum on your car. Except, I used a professional airgun and only 2 coats. The result? Pretty dang good, for the money.

Why?

So why Rustoleum? Well, on the internet you can find people who rolled it on, and the cars look pretty good. But most of all, you can get a quart for under $5 at any hardware store, whereas automotive paint can be 20-50 times that much.

I have a neighbor who has a paint shop in his garage, so I got to use his spray gun. You will need a spray gun and air compressor, but if you don't you can still try rolling on the paint.

Other thoughts:

Throughout the project I kept telling myself, "self, if this works out...you'll have to do an Instructable on it," and it worked out, so this is my first instructable.

Note: I'm not liable for....anything. If you ruin your car, my condolences but remember, YOU did it. However you probably won't ruin your car unless you try.
 
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Step 1Preparation

Preparation

First, you'll need some items:


  • A car you're willing to ruin the paint job on
  • 2-4 quarts (depending on size of car) of gloss Rustoleum - color of your choice
  • 4 or more cans of Rustoleum auto primer spray paint
  • 1 quart of acetone
  • 1 can of Bondo (optional)
  • Sand paper - 120, 400, 800 grit (or the closest you can get)
  • Mixing can/bottle/whatever
  • Stir stick
  • Masking tape and paper
  • 4" super-fine foam paint roller (optional)
  • Spray gun - bigger nozzle seems to work better
  • Air compressor - big enough for the spray gun's requirements
  • Dry, well-ventilated area to paint in
  • A bunch of misc. tools - these may include screw drivers, ratchet sets, allen wrenches, a can of liquid wrench
  • 2 gallons of diligence

You'll do well to make sure the primer is Rustoleum, to ensure compatibility (paint can act stupidly if it doens't like the primer). Also, use dark primer if your car color is dark (blue, green, black, etc) and lighter primer if the paint is lighter. This way you won't have to spray on 20 coats to cover it up.

It's also a good idear to handle any bodywork your car needs. If you don't want to do this, get a professional to do it but see if you can have him skip painting it to save money. However, for small dents Bondo (or any number of superior, more expensive fillers) is really quite easy to use. I had to replace a destroyed fender and bondo a big dent on the hood before painting, but it was a lot easier than you'd think.
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331 comments
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Nov 7, 2011. 9:28 PMelimasmx says:
Oh my, now I want to buy a cheap, old car just to paint it a bright color.
Nov 7, 2011. 6:25 PMwirenut1980 says:
Looks good. I once used spray cans of stone creations to paint my car. It made touch ups easy to match and the best part I even had a few cops take the time to check out the paint job!
Jul 15, 2011. 6:32 PMhjenkins3 says:
What are your thoughts on using a can of rustoleum spray paint--- NOT a professional spray gun--- instead of can of paint and brushes?
Nov 7, 2011. 12:57 PMsixsixzero says:
Just recently rolled this van.... Its my dirtbike hauler, so no expensive paint job required!
dodge van 1.JPG
Nov 7, 2011. 12:53 PMsixsixzero says:
Spray paint will not hold up anywhere near as well as spraying it or rolling it. Ive done both, and they both work fine.
W spray cans you must remember, they use alot of thinner in those so they sray out of a can effectively. You would have to multiply your coats by 10 to get the same coverage, thickness as well as keeping a good blend. It is very hard to overlap, w/o overspraying w a small can like that....just doesn t do the job.
Oct 26, 2011. 1:46 PMm2mps says:
The problem with using a spray can is that the film build (how thick the paint is) is not very thick and the thicker the paint coating the better the protection, also the primer needs to be good to give good adhesion to the metal try here for a good range of paints www.promain.co.uk
Aug 4, 2011. 1:03 PMvespera says:
I was considering doing this for my motorcycle. The surface area of the fairings is nothing compared to that of a car, so a can of spray or two could do the job.

I've done light coats of spray before with cans, and even have an air brush but it is no where near the quality required to run rustoleum through it. The fairings on my bike are removable and all made of fiberglass.. going to give it a try, I think :)
Jul 6, 2011. 12:02 AMrobbs says:
I have '91 Buick Skylark, that I plan on rolling by hand. Between coats, you wet sand to eliminate the orange peel effect and you use different sand paper grit each time. What puzzles me, won't you have the orange peel look everytime?! I guess, what I'm asking, how does the smooth surface appear as though you sprayed it? Is it because of the many layers and correct ratio of paint & mineral spirits. Also, if Rustoleum doesn't carry my color, where do I go to march the color? BTW, I'm a female attempting this task. Thanks for the input!!
Oct 26, 2011. 1:39 PMm2mps says:
Try using Rustoleum Combicolour it can be applied by brush and will self flattern and look like it has been sprayed available at www.promain.co.uk or call them for advise 01462421333
Oct 25, 2011. 11:43 AMryguy425425 says:
I don't know about other brands but any Benjamin Moore store should be able to scan the color of the actual car and mix a can of paint to match. I would however still do the whole car as the finish will most certainly be different.
Aug 14, 2011. 6:37 PMLtFransky says:
You can't really "match" the colour with Rustoleum (or Tremclad for Canadians) The idea is to paint the whole car a new colour. When you wet sand you final coat, you use 1500 - 2000 grit wet/dry paper and then you need to buff the paint by hand or with a mechanical buffer using a polishing compound. Once that is done (it's a LOT of work) you apply a hand glaze ( http://www.amazon.com/3M-Imperial-Hand-Glaze-39007/dp/B0002NUNIO ) and polish that layer.  Then you apply a quality wax to give you that wet-look shine. 
http://www.hotrod.com/techarticles/body/hrdp_0707_1962_ford_falcon_budget_paint_job/viewall.html
This is what Hot Rod magazine did.

And BTW, being a female makes no difference to your abilities.  Don't let anyone tell you differently. 
Dec 29, 2010. 10:58 PMkidharris says:
This is in response to a number of comments scattered throughout these pages. Although I am not a professional painter, do not work in a paint store, and have never painted a car with Rustoleum, I have painted a few cars in my 60 years and have developed a few opinions on the subject.

It's been my experience that fisheye's are caused by not completely removing all the wax off the old paint job, particularly if there was any silicone-based wax on the old paint. The wax must be removed with a solvent/cleaner/wax remover, sanding will just spread it around. If you know that you are going to be painting the car sometime in the future, stop waxing it and allow the old wax to wear off as much as possible and then there will be less to clean off.

In addition orange peel is caused by too much humidity in the air, or water in the paint, and can be alleviated to some extent by controlling the drying time using more thinner and/or painting on low humidity days or in a humidity controlled environment. I once (when I was young) painted a van under a awning while it is was pouring rain, you should have seen the finish on that.

I am not a big fan of clear coats. Most professional auto painters love clear coats because they do not have to be buffed and polished which saves them a lot of time and therefore they make more money. Paint stores love clearcoat because they get to sell more product. It is crucial in using clear coats that you use one that is designed for the paint. Even then most of the really crappy looking paint jobs that you see on the highway where the paint looks all wore out and patchy/chalky/faded on the top of the hood and roof is caused by the clear coat wearing away and the paint underneath not having any wax on it. Sometimes too thick of a clearcoat causes it to act like a magnifying glass and damages the paint underneath and can cause the clearcoat to peel off, especially over dark colors. This, of course, also gives the professional auto painter more work. In addition, clearcoat makes small paint repairs a real pain to do.

Although clearcoat definitely has its place (some paints will not shine well without it, and it can add depth to special effects) I'm a little tired of people hollering clearcoat, clearcoat, clearcoat like it is the ultimate cure for all painting problems and will make your paint job last forever. It simply is not true.


Hope this helps some of you who are contemplating painting is your car with what ever paint you use.
Sep 9, 2011. 4:24 PMjohnlvs2run says:
Yes, that is helpful. Thanks
May 20, 2011. 7:31 PMpfred2 says:
I like using clearcoat for the added depth. Really the best paint I ever used was a 2 stage process and the clearcoat made it a lot simpler. I was painting a metallic silver. So on the base coat I could concentrate on just making the metallics even and I didn't have to worry about getting a gloss.
Jan 7, 2011. 6:05 PMneilslade says:

I would agree with you- clear coat is most certainly not a miraculous fix all. But it does offer advantages over a single stage paint of any type, both in regards to durability and repair of a damaged paint job. It is well established the two stage catalyzed paint is the most durable formula for automotive applications- 1) Non-catalyzed paint (paint used directly out of the can) doesn't come anywhere close to catalyzed paint (like automotive paint that you mix in two or three parts, like epoxy) in regards to resistance to damage and wear. 2) Accuracy of color matching is not as good or impossible using a single stage catalyzed paint (clear and color together in one part), and completely impossible with a single stage non-catalyzed paint- except to approximate. It should also be considered that the difference between a two stage paint application and a single stage application is not that great. Enough clear coat and hardener to do a car would be about $40 additional over single stage if you choose the two stage method. It would take about 5 minutes extra spraying time and 20 minutes drying time to apply after the color coat - 3 coats of clear, one hour more of work, another $40. A lot more protection, better overall look, easier repair. More chemicals, yes.

But part of the "cost" formula should include how long the paint lasts. If a car is painted with enamel, and the paint job lasts only two years before starting to shred, fade, and pit-- how does the environmental and economic cost compare to a paint that lasts 25 years?

Often people think they will achieve the same or similar results with any type of enamel (including Rustoleum) that they see on factory finishes, but this becomes quite apparent once you see even a sprayed on enamel, and compare it to a two color/clear combo. I think this method (Rustoleum with multiple applications), or frankly painting on tractor paint with a brush is an acceptable (but not necessarily preferred) method sof protecting a car- providing that you know the real limitations of these methods and these substances.  Thanks- Neil http://www.easypaintacar.com
Aug 31, 2011. 8:05 AMAchan20 says:
looks nice. i may do this with my 94 Camaro. its white and i want a color that is more...... noticeable. lol. looks good.
Aug 16, 2011. 9:38 AMMiata-Oleum says:
I myself have done this process recently but I need to wet sand and polish. What grit sandpaper did you use and buffing compound? My car turned out fantastic as of now so I can not wait to see the end results after sanding and buffing.
May 28, 2011. 7:53 AMguppyboy says:
Which awesome car is this ??? liked it a lot.. could you tell me its name and model etc..
Jun 30, 2011. 1:34 PMtbelitz says:
tmaxwell-1 is correct. It's an early nineties (90-97) model Mazda Miata MX-5.
Jun 12, 2011. 5:45 PMtmaxwell-1 says:
i believe its a mazda m5-miata
Jun 27, 2011. 8:27 PMnenrikii says:
dude, thats really cool, i have never seen any do that before, this sparked my mind tonight, so i went to the hardware store and bought a can of paint, and took out alot of my car's trim, and painted it rich blue, its drop dead sexy XD
Jun 22, 2011. 9:56 PMIvan Denisovitch says:
I just finished painting my 1984 Toyota Tercel wagon a bright canary yellow. It looks great, and I couldn't have done it without this Instructable.

Some things I learned:
1. Thin the paint! Ignore any warnings about not using more than 10% thinner. Listen to the other people who commented here and said the paint should be the consistency of milk. If you don't, you will get an ugly spattered texture to the paint, and multiple coats won't solve the problem.

2. If you do the painting in a garage, lay a tarp down first and drive the car on it, unless you want to spend two hours cleaning the overspray off the garage floor. If you drive the car in and then tuck a tarp underneath, you'll miss a spot. Especially true for borrowed garages.

3. I know it's only a $400 car you're painting, but go ahead and spend the big bucks on masking tape. The cheap stuff will leave gum and tape wads all over the trim you were so careful to mask.
Dec 14, 2009. 10:28 PMl8nite says:
Ive done this with a few cars, the paint has usually outlasted my use. Its fun to experiment, I started one car with spraybombs from walmart but didn't like the color, (medium blue over faded nasty datsun brown just didn't work)spying a can of white rustoleum I figured what the heck... well the spraybomb paint started to bleed thru the rustoleum in a marble like look which I thought was pretty cool so I started grabbing all the different spraybombs from around the house . The paint job looked FANtAstIC, 3 months later it was the best looking car in the junkyard......
May 20, 2011. 7:49 PMpfred2 says:
I guess when you were putting that blue over brown you learned that not all paint is opaque huh? That is why they make a product called a primer surfacer sealer. A lot of colors bleed. And depending on the combinations you may have to use a lot more paint to reduce the bleed to a point where you don't notice it. That can end up costing a lot! I know I learned the expensive way. Primer is cheap too. It comes in different colors for a few reasons. One is to match the top coat with the appropriate base. The other is for scratcher coats, but that is getting a bit technical.
May 20, 2011. 8:29 PMl8nite says:
If it had been a serious paint job or even a decent car, body work and primer would have been in the mix, I have some experience with those kind of paint jobs as well but this was a (if I remember correctly) $100 beater Datsun and an inspiration drawn from boredom. I think the key can be found in the last sentence. It was a really unique paint job with the red, yellow, blue, orange, green, black spraybomb paint bleeding thru the white rustoleum in a marble effect. I even sprayed paint in the caps, dipped in a leafy branch and shook it over the still wet white rustoleum...far far from a serious paint job
Jul 21, 2008. 12:00 PMredyns says:
In 1996 I painted a 1985 pick up with white ICI (Gliddon) oil base paint left over from a job I did. The factory paint had turned yellow over the years and I was giving the truck to my son for his first ride. I used a HVLP sprayer that I use sometimes and the job went quick and looked great. My son drove the truck three years then sold it to a man down the road. I saw the truck last year and the paint job still looked good with no rust showing through. I was just hoping the paint would last through my son but has gone way beyond that. For a job I had less than $20 in, doing it on the cheap can last the test of time. Great job and your car looks fast
May 20, 2011. 8:17 PMpfred2 says:
A buck can make you a millionaire too if you buy the right lottery ticket.
Apr 14, 2009. 8:08 PMneilslade says:
One important aspect missed by people trying the Rustoleum method- is that Rustoleum is obsolete paint technology- non-catalyzed oil base paint: alkyd enamel- abandoned by all automotive makers pre-1970- It has inferior shine, weather resistance, flexibility, it is dramatically inferior in regards to durability to urethane. No current car manufacturer uses this kind of paint on cars- for good reason. For the same price, and less work, and superior results-- use the right stuff, acrylic urethane. Roll it on if you want, the same as Rustoleum, and end up with something far superior. A quart of urethane is $30, first class real automotive paint, made to put on cars that go bump on the road. Be done with the job in ONE DAY, no sanding. The $50 paint myth refuses to die. No big surprise there. Please read: Further-- it is IMPOSSIBLE to accurately and competently gauge "how good" a paint job looks from a single web photo, much less, several of them. A web photo can be extremely misleading on it's own. Do your homework.
May 20, 2011. 8:04 PMpfred2 says:
It is like preaching to the short bus crowd.
Jun 14, 2009. 6:50 PMluvit says:
my rustoleum car is primer-grey.
May 20, 2011. 8:01 PMpfred2 says:
Now that is something I can agree with. Primer is the use your imagination for how it is going to look someday color.
May 19, 2009. 4:27 PMdrivera8705 says:
what was the ratio of acetone to paint that you used? i noticed others who have attempted this method of painting experienced orange peels and i do not want to deal with that. Also what is two gallons of diligence and what did you use that for?
Jul 9, 2009. 1:38 PMgumby_mac says:
Don't use acetone if you're going to use a roller. The acetone flashes off too fast and doesn't give the paint time to flatten. Use mineral spirits and mix with the Rustoleum until it's the consistency of milk, not water. I would only use acetone if you're going to spray the paint.
May 20, 2011. 7:57 PMpfred2 says:
Actually if anyone here took the time to actually read a can of Rustoleum they plainly say on it what the thinning limits of the product are and it is pretty low. Something like 10% by volume. I'm not going to bother going to their site and read it again, I've done so in the past and the trouble has never gotten me anything.

I've made the mistake of thinking Rustoleum enough in order to spray it and it does just peel up and blow away like dried leaves fairly quickly. So obviously they know what they're talking about.
May 19, 2009. 7:52 PMdrivera8705 says:
Lol that's what I thought you meant but it was killing me cause I kept telling myself "well what if its something else". But thanks for the input, I'm planning on painting my Contour because its pointless to repaint a car with a real low resale value. I'll be sure to post any pictures and ask anymore questions about your experience when it come closer to that time. Thanks!
Sep 7, 2009. 1:04 PMscottdf says:
Check out this roller paint job, on my 88' Ford Tempo. this took me all summer and I just finished it. the best part of it is the color I think.
DSCN5070.JPGDSCN5072.JPGDSCN5170.JPGDSCN5208.JPGDSCN5210.JPGDSCN5212.JPG
May 20, 2011. 7:52 PMpfred2 says:
Before I scrolled I saw the second picture and I was impressed, then I saw the green, the expression wouldn't be caught dead comes to mind ...
Oct 1, 2009. 7:12 AMsleeepy2 says:
I had an '88 Tempo. I loved that car. Nice job!
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