loading

This is my first big DIY project for our little girls. I'm a computer specialist but very interested in DIY and reusing old/unused items. I'm posting this instructable to inspire others to reuse materials and create something beautiful. English isn't my mother language so if I describe something the wrong way, feel free to ask me to explain.

This project did cost me about € 150 since I did buy screws, roofing, paint and Plexiglas (acrylic glass, since it's safer for the kids). All other materials pallet planks and different sizes of beams thrown away by factories.

Time, supplies and tools used are personal, since this can vary from person to person. I worked on this project before and after work with the materials i got from the factories and hobby tools.

The playhouse is 260 cm x 260 cm (102.4 inch x 102.4 inch). I hope you enjoy this instructable.

Step 1: Drawing the Playhouse Plan

Every project needs a plan. I've used Google Sketchup to draw a plan of the playhouse with the right dimensions and printed it so I could build it step by step without having to measure it all while working on it. This step is optional because not everyone likes to put time into creating it on a computer.

Step 2: Pallet Break Apart

Break apart all the pallets and remove any nails, screws, staples, ...
No, the factory does not do this for you but for me it's worth it, seeing the result in the end.

I've used a big flat screwdriver to break apart the pallets but you can use a crowbar aswell.
The screws are removed with a powerd screwdriver, the nails with a hammer and the staples with a flat screwdriver.

Step 3: Creating the Base

I've used planks of 260 cm (102.4 inch) to create a square base. In between I've used the same planks with about 4 cm (1.6 inch) cut off, 2 cm (0.8 inch) on each side to fit between the outer ones. I've screwed it all together with 8 cm (3.1 inch) screws.

The floor on the second image is where I started using the planks from the pallets. Yes, I had to make the whole floor in 2 parts since the planks of the pallets were 130 cm (51.2 inch) and I didn't have any longer planks for the floor :-)

If you want to create this playhouse, you have to wait with the front floor. You'll see why in one of the next steps.

Step 4: Wall Frames

Each frame (2 on the sides, 1 front, 1 back) should be created before placing it on the base.

On the first image you can see how i create the wall frame. In the center is a 50 cm x 50 cm (19.7 inch x 19.7 inch) window opening. The dimensions of the wall frame are 130 cm x 130 cm (51.2 inch x 51.2 inch). I've used the beams of the pallets where the planks where attached to.

I created this frame 2 times with the same dimensions, as you can see on the second image. I've attached them to the base with 8 cm (3.1 inch) screws, each frame containing 7 screws in the bottom.

Step 5: Front Frame

The front frame should be created with 2 whole planks at the top or it won't be stable enough. The left and right side are mirrored again. Each of the sides containing a window hole of 50 cm x 50 cm (19.7 inch x 19.7 inch). These holes are located higher than those of the wall frames. The door opening has a width of 60 cm (23.6 inch) and a height of 115 cm (45.3 inch). Again this frame is screwed to the base. The wall frames are screwed together with the front frame.

Step 6: Back Frame

Maybe it's hard to see on this image, but this is when I placed the back frame. Use beams over all the width so it's connecting with the wall frames. Put inner beams vertical to create enough support. Screw it to the base and wall frames.

After doing this step all beams should be connected to eachother and the base.

Step 7: Side Planks

Each wall side contains 13 planks attached from bottom to top. I've started at the bottom since I wasn't sure if every pallet plank really was 10 cm (3.9 inch) high. All the planks are screwed with 4 cm (1.6 inch) screws to the beams. Obviously you need to cut the planks on the sides of the window holes. At the back panel I've used 2 columns of 13 planks. It's the back so nobody will notice :)

In total I've used 78 planks covering the frame, which is about 12 pallets containing 7 planks.

Step 8: Building the Porch

Maybe, you've been wondering why I hadn't created the front floor yet. As you can see on the images, I've placed 2 roof support beams inside the base frame and screwed it diagonally with several screws. After that i covered the front floor with 26 more pallet planks.
For the porch thingies I used the support beams of the pallets again and screwed them to the corner beams of the front frame and the front beams of the roof support.

For the roof I've used 8 beams, 2 placed horizontally on top of the wall frames.
One angle containing 2 beams which are connected to eachother by placing 2 wooden triangles which you have to cut in the angle of your choice. You can connect 2 triangles on both sides of the beams with several screws to hold them into place. I did this 3 times (back, middle and front).

Step 9: Plywood

As you can see on the image, the porch frame is done.

On the roof I've screwed 2 big plywood rectangles which I got for free aswell from the factory throwing away all these reusable things. Since they didn't cover the whole roof I've screwed 4 pallet planks on each side of the roof to cover it all.

Another thing you might notice on this image is the front panel is totally covered up with planks. You can place planks all the way up to the roof. Same thing on the back frame. Ofcourse you need to cut the planks in an angle to touch the roof panels.

Step 10: Sanding

Sanding, sanding, sanding, ... What a hard work!

As you can see on the first image (top of wall) I started sanding with a powered sanding tool with sanding paper size 40 since the planks were in bad condition.
After covering the whole playhouse with the tool I covered it all again by hand using sanding paper size 120.

Step 11: Protecting the Wood

After sanding I started painting the house with a product to protect the wood against all weather conditions, worms, ... I don't know how to call it in english.

As you can see on the image I also started creating the windows and window frames.

Step 12: Playhouse Windows

I don't have any detailed images of creating these small windows, but if anyone is interesed I will create another and create an instructable about it using pallet planks, plexiglas and inexpensive window locks.

Every window in this playhouse (4 in total) can be opened from the inside and locked again by using small latches.

Step 13: Roof Shingles

As you can see on the image I've used dark grey roof shingles to cover the roof. I nailed them onto the roof panels.
Since I never did this before I watched a tutorial on how to do this. (Tutorial)

On the sides of the roof I screwed some waving pallet planks cut with a figure saw.

Step 14: Playhouse Door

Personally this was the most difficult thing to do for me, since I'm a beginner at all this DIY things.

First of all I did create the door using Google Sketchup.
The door is made of 3 "panels". The outer ones only contain the frame of the door using pallet planks cut to to right dimensions and the middle one is made by using pallet planks ...again :)
The flower on the door is made by cutting out the middle circle and leaves using a figure saw and glued them onto the door.

I mentioned this was the most difficult part of the whole house. Well, creating a whole big enough to put in a lock was the most difficult part and I got frustrated several times. As you can see on the second image I did cut out several parts of the planks of the door and had to cover it up with some wood paste.

At the end it came up pretty good so I'm glad I didn't give up creating that door.

Step 15: End Result - Outside

After some green/white paint this is my end result on the outside. The last thing on the outside I need to do is paint the floor, but I don't know which color. Any suggestions?

As you can see on the images I did also create some flower pots made of pallet planks and 2 benches where the girls can sit on.

I might create instructables how to create those simple flower pots and multifunctional benches if someone is interested.

I hope you enjoyed reading/viewing this instructable. The most important thing of this playhouse is to prove anyone can create something functional/pretty using old or discarded materials. I must say I'm proud of what i created for the kids since I'm a 'computer nerd' and never thought i was this kind of handy in any way.

The youngest of them loves their little house already :)

Thank you again for reading/viewing and hope to see you again another time!

Do you think you could do this house but build it up high so you could add a slide ?
Great playhouse. Thanks for intructables
<p>How tall is this?Aside from that, I really love this! It is so pretty!</p>
The top of the roof is about 2m high. I am 1m80cm and I can stand in the center of the playhouse. Thank you.
<p>Nice work, I shared it with a FB group I'm part of for Tree Houses/ Club Houses. Thanks for sharing the pix and plans. <a href="https://www.facebook.com/yourtreehouse/" rel="nofollow">https://www.facebook.com/yourtreehouse/</a></p>
You're welcome. I will join the group aswell.
<p>Wow impressive work ! I think your little girls like to spend time in it ;)</p>
They do, thank you :)
<p>Im thinking of using this as a guideline to make a chicken coop! Its a very beautiful design and with a few modifications I think the chickens will look fabulous in it. hah</p>
You can add several layers in it for example :)
<p>can you send me the window skecthers</p>
<p>Wow! I am so impressed and inspired to create a cubby house for my own kids from watching your instructable. If I can build one even half as good as yours i'll be happy, thankyou so much for sharing.</p>
This is wonderful! You did a fantastic job. Every detail matters and adds to this playhouse. Expect to get thousands of views on this!
<p>Thank you sir. I also like your Saloon Kid's fort. As you stated, the details of your project makes it perfect. Love it!</p>
Love it! I will be making one Asap! Can you please tell me what the height is from the floor to the ceiling inside?
<p>The height from the floor to the top of the door is about 130cm. The inside ceiling isn't horizontal but going to the top in the middle. I think the height from the door to the top of the roof on the inside is about 180 cm.</p>
<p>Very cool, your girls must be thrilled!! </p>
<p>This is amazing! To be &quot;a computer nerd&quot; you sure did a great job! I want to try my hand at making something with pallets but I will be starting small! That is a huge job to take on as a first! Thank you for doing this instructable :-) I'm inspired!</p>
<p>Super cute--I would live in it! It's like a tiny cottage! :)</p>
<p>Great job - well done!</p>
<p>My Grandbabies would love this little cottage. Always have plenty of pallets.</p>
<p>light:yellow, orange, green, white, pink, purple</p>
<p>Voted. Excellent work.</p>
<p>felicitaciones ! si este es tu primer post... quiero ver muchos mas ! gracias!</p>
<p>Absolutely LOVE it! I love the color and ohhh..those windows! A covered porch and a bit of gingerbread trim..it's perfect! I wouldn't mind having one exactly like this, but maybe a tad taller...to use for a shed. Or maybe even a grown up get away! (somewhere to sit, sip some tea and read!)</p>
<p>I was thinking the same thing., A great place to hide out and read and have some tea.. </p>
<p>Fantastic!!</p>
<p>Epic, well done man... best dad in the world : )</p>
Fantastic! It's hard to believe you've never built anything before!
<p>I'm surprising myself aswell. I do repair computers, laptops, cellphones.. but this is something else. Maybe it's just that I'm very interested in DIY and motivated enough in combination with a little handyness (if that's even a word) :)</p>
<p>weren't you tempted to integrate some cool gadgets/leds/tv-screens etc?</p>
<p>I was Martijn :-) the only thing holding me back is getting power cables to the playhouse. When I find enough motivation to do this I will put gadgets in it. For now I used push button lights with batteries so I don't need electricity.</p>
<p>Brilliant job even for an experienced DIYer I wish my other languages were as good as your English. The protective fluid you used is a multi purpose preservative that protects against everything. Wet/Dry Rot Woodworm etcetera.. Just one tip for you is to sand all your timber once cut to size but before assembly.. It is easier on the bench than once assembled. It leaves just the refining sanding to do once assembled. Anyway congratulations once more</p>
<p>Thank you for the tip John. I will do that in my next big project.</p>
<p> Just to help the saw you used for shaped cuts we call a Jig -Saw ( So called because it jigs - or dances- up and down ) This is why we call a fig- saw puzzle what it is because they are cut with a jig saw LOL. I wonder what they would have called it if the saw was called a hopping saw ?</p>
<p>Simply ingenious! For some time now, even before the popularity of pallet upcycling. I collected discarded and broken pallets and always tinkered and made out door stuff and at the same time I would pondering of how I could build my boys a fort/club/cave from pallets (5 boys of which 2 are now in university). That's how long I've beat my head over how to use pallets, but I was thinking conventional construction rule of thumb (US). Not once, till now sheesh did I think frame down to the size of the slats. Arrrg, shaking my head. You have relit the flame my friend. Perfect and concise instructions. Thank you for sharing. Will you do the window tutorial?</p>
<p>I'm glad I relit the flame. maybe you can still create one or more for your future grandchildren :-) I will do a window instructable in a couple of days.</p>
How many pallets did you use I really wanna do this
<p>Roughly counted it will be about 32 pallets. I had to get rid of the really bad planks though so it's between 30 and 40, 7 planks a pallet.</p>
<p>WHere did you get those pallets? Were they europallets?</p>
<p>i got them from a company distributing car windows. those windows arrive in boxes made of these pallets. 2 sides, the bottom and lit of those boxes are pallets. these are not europallets since they can get refunds for them. the ones used to create those boxes will be thrown away but i find them good enough to reuse.</p>
<p>Great work!</p>
Well done!!! This is one of the cutest playhouses I've seen!!! I'm jealous!!!
<p>Wow, what a great instructable. Makes me want to go out and build myself a little greenhouse. You made it look very simple. Thanks for the inspiration. Your daughters are very lucky.</p>
<p>Just Great! We here in the states leave openings under the bottom sill in order to put some type of jack, to move the shed/play house. Your English is just fine. It sucks that you would even think you had to put a disclaimer like that. Sometimes our society is just cruel. Just a wonderful job. You have lucky little kids!</p>
<p>I hope your children appreciate what a clever person you are. This project is fantastic. Congratulations.</p>
Excellent tutorial! Very detailed....and the results are stunning! Wish I had something like this as a little girl. Thanks for sharing; you're now a multi-talented craftsman.
<p>Always great to see a fellow dutch man/woman here. </p><p>It's a great build. How long did it take to make? And how many pallets? </p>
<p>Thank you everyone for the great comments. I truly feel appreciated creating this.</p>
Everything is awesome.... This is truly awesome!

About This Instructable

173,174views

729favorites

More by nvandewinkel:Pallets playhouse 
Add instructable to: