Step 15Assemble the gondola
I made the first one from corrugated cardboard, and a blank CD, stuck to some ball bearings (see the last picture on this step). Later I graduated onto some fancy-dan laser cut parts (available through ponoko), but the principle is the same. I've attached the design in an EPS on a ponoko P1 sized board.
The parts just slide together, and then onto a length of brass pipe (see parts list). The laser cut parts have nodes in them that will need a little filing to get them on. Just be careful because the acrylic is pretty brittle. It should all push-fit together, but if it gets too loose, a few dabs of glue will keep it together. I usually make these as a stack, and put a bead of glue around the tube before pushing on the very top-most acrylic ring. This glued ring lets me handle it a bit more confidently when it's hanging. It makes just as much sense to glue the big stabiliser instead.
The sequence is, from bottom to top:
- Big stabiliser
- Empty bearing
- Spacer ring
- Bearing with straight cord hanger arm
- Spacer ring
- Bearing with offset cord hanger arm
- Spacer ring (this is the one I glue)
- And a plywood ring as a decorative touch
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* plate
* empty bearing
* bearing with 'short arm facing up'
* acrylic spacer x 2
* bearing with 'long arm facing down'
* acrylic spacer
* wooden cap
Is this correct? If so I'm having a problem with non flat hanging on a vertical surface. Suggestions?
The wooden cap is purely decorative. I usually glue the last spacer on the top so I've got something reliable to push against when I'm handling it.
I guess it is hanging tilted so that the pen is pointed downwards, and only the top-edge of the stabiliser is against the surface? I would fix this by installing the pen, and sticking some more blu-tack on the end of the pen until it balances. Alternatively, you could move the cord hangers onto the next bearing down - so the empty bearing was the top-most one. This will have the effect of moving the gondola away from the surface (which is why I haven't done it), but you might be ok.
Cheers!