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Power Rangers Helmet

Power Rangers Helmet
The aim of this tutorial is to instruct one in making a Power Ranger helmet suitable for costume use or display using only inexpensive, safe materials and easy techniques.  

Materials and tools you need:

Thin cardboard such as cereal boxes

Elmer's Wood Glue (or similar brand)

Newsprint

Paper Mache Pulp

Sheets of Craft Foam

Hot Glue

A rotary tool with a cutting wheel and drill bit attatchments

Masking Tape

Spray Paints and Sealers
 
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Step 1Creating the "base" of the helmet

Creating the \"base\" of the helmet
The first step is to create the basic shape of the helmet.  To do this first we cut strips of cardboard about an 1.5" tall and 14" in length.  Use two of these strips to create a circle around your forehead with enough room to spare to fit comfortably and hot glue them together.  .  

Next use the strips to run from the middle of the forehead piece to the back.  This creates the curvature of the top of your helmet.  

Next we will make another circle, this time fitting around the bottom of your head around the jaw, again leaving enough room to wear comfortably.  After this is is done, use more strips to join the top half to the bottom circle.  

Once this basic "skeleton" is created all that is left is to fill the remaining spaces with cardboard.  I again used strips around the same size and made sure to bend them to the curvature of the basic helmet shape.  At this stage it is important to continually try on the helmet to make sure everything fits correctly, it's much easier to fix at this stage than later.  
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39 comments
May 24, 2012. 6:50 PMkaz2y10 says:
how did you get it so smooth? i am using the compound but it still have the "valleys" and such
Mar 5, 2012. 9:26 AMdragonman546 says:
You really list all tools and ingredients to the list. You left out the drywall compound, joint compound and some other things. Also what primer did you use to make it look so shiny green in the third picture... it is hard to follow instructions when they are not complete...? I am not trying to be rude but if you could list all you used in the list part that would help a lot.... I would really appreciate it if you would take time out of your schedule and fix them. It would help a lot of other people too. but it was very well done... i give you 4.5 stars out of 5.
Nov 24, 2011. 11:41 AMRyoushi73 says:
This is Sweet thanks for showing me the way of the paper mache i have a sweet concept for a helmet and im gonna post it once im done
Oct 28, 2011. 4:02 PMkt in 1897 says:
you shold i will by it i can't make it so if you can can you make a power jungle fury halmet blue.
Nov 7, 2010. 1:49 PMmg0930mg says:
I like it very much, but what about the rest of the costume? I would love to see the rest of this. Will be back for voting. :)
Oct 23, 2011. 10:08 AMtmuck says:
could you send me a message too? i'm working on a green ranger costume.
Sep 18, 2011. 10:18 AMTimmyMiller says:
can you send me a message too?

thanks
May 31, 2011. 12:33 AMTobyMobias says:
Can you do the same for me? I'm doing a fanfilm and would love to create original costumes.
Aug 15, 2011. 5:23 PMsonny15007 says:
gracias
Jun 25, 2011. 6:11 AMgargo-l says:
Hello! It would be possible that you makes a video tutoriel of all the stages to make this helmet please?
Jun 12, 2011. 4:02 PMEbj8 says:
oh sweet i have one outside right now drying the paper mache and i dont know if mine will come out as good as yours but i think ill be happy either way this is so freakin awsome
Jun 16, 2011. 10:08 AMEbj8 says:
i havea question when it says to use wood glue to seal the craft foam how do you do that do you just spread the glue across the foam
Jun 13, 2011. 6:47 PMitjade10 says:
wow her eyes look scary!!
May 31, 2011. 8:52 AMJesuit24 says:
Did you use a circular sander to smooth it down? Sanding by hand seems a tall order.
Jun 4, 2011. 2:29 PMDraakoraith says:
This seems like a pretty good instructable XD I am using it as an example for my own custom designed helmet
May 13, 2011. 5:42 PMgargo-l says:
hello i'm french :/ it's good tutorial But he(she,it) will be possible to make a video tutoriel if it please you? Because I am French and I use a site of translation to understand(include) English and it is not easy thank you for answering me good evening has you
May 21, 2011. 4:51 PMgeneraljuan says:
peut-être je peux vous aider. ma francais n'est pas trop fort mais, je vais essaye. Essentiellement on fait la forme de la masque en bandes de carton. Apres la, couper les orbites et la trou pour la bouche. Puis couvris avec la papier mâché et combler les lacunes avec de la purée jusqu'à en papier mâché. Sable, puis la peinture et le Premier.
Nov 7, 2010. 1:38 PMdxp1113 says:
Very Nice, Im guessing you can use this method to make any type of helmet. for example Daft Punk.
May 11, 2011. 3:05 PMilovediy6666 says:
like dairanger red?
Nov 7, 2010. 2:02 PMhottamaleindustries says:
For bringing that up, I think I love you.
May 10, 2011. 6:54 PMilovediy6666 says:
i plan on doing a red dairanger helmet GO GO P.R. HELMETS
Apr 26, 2011. 11:05 PMkchoon says:
Thks Dude now i can make my own gaoranger helmet
Apr 16, 2011. 9:14 AMenishi_ex says:
This is perfect for cosplay. The best and easiest so far. I'm definitely using this method! Thanks!
Mar 30, 2011. 10:51 AMakamaru9 says:
This is a livesaver. A couple of friends an I are starting a Kamen Rider series of our own, and the helmets were the stumbling blocks in our planning. Not anymore. Thanks for the awesome 'ible, man.
Mar 30, 2011. 12:28 PMwanteddog says:
ooo nice. Am using this tutorial for a Kamen Rider costume myself(Kamen Rider Kuuga, as you can see from my display pictures).
Aug 1, 2011. 6:25 PMwanteddog says:
Just like the other commenters have said. This is a very helpful tutorial! I'm making one as I type. Not exactly a Power Ranger costume but similar.
Mar 28, 2011. 9:36 PMaheard says:
This is very helpful! Thank you very much for your contribution! I've been looking all over for a good tutorial and this is the best guide by far.
Mar 12, 2011. 3:36 PMgadgetmakerx says:
This is so awesome
Mar 5, 2011. 6:49 PMDIYer123 says:
this is so awesome ive been looking for a good power ranger mask tutorial and this is perfect :)
Nov 24, 2010. 6:28 PMjack76qq309 says:
Are you selling it?
Nov 8, 2010. 10:52 AMCerafem says:
great instructable, good finished product, but why can't we see you wearing it? I would think that that would be an important part.
Nov 7, 2010. 8:59 PMDestinyCrisis says:
All I can say is great job!
And that you make me want to finish my own helmet x)
especially since I used almost the same technique as you when making the structure x)

http://destiny-crisis.deviantart.com/gallery/#/d27mk06
Nov 7, 2010. 2:08 PMmr.squeakers says:
i love power ranger memrobelia
Nov 7, 2010. 2:08 PMmr.squeakers says:
awesome how complicated was it to build

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