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Hi everybody! I am Density and I am 14 years old. I am a big fan of instructables and Star Wars so this time I will show you how to make a R2-D2 bicycle and skateboard helmet. You can change the colour of the paint to make the helmet look like R2-M5 or R2-D5. I suggest you read through the instructable before you begin so you can see what to do and get a better understanding. I hope the instructions are simple and easy to understand. Enjoy and have fun.
 
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Step 1: Materials

These are the materials you will need to make the R2-D2 helmet:
- Bicycle or skateboard helmet
- Blue spray paint
- White spray paint
- Silver or light gray spray paint
- Masking tape
- Sandpaper or file
- Cloth
- Black permanent marker
mdlmusic says: Nov 5, 2012. 7:07 PM
The helmet looks great. I have a silver skateboarder's helmet that I got from the thrift store for $4 that I wear when riding my bike. I got some acrylic paint from Wal-Mart and used your pattern to make my own R2D2 helmet. I was too lazy to do all the template making and masking, so I just drew the designs on with a black magic marker and filled in with the proper paints.

I get lots of comments, especially from the high school kids when I ride past the school. Most of them are of the "Hey, cool helmet, dude!" variety. A few are unprintable.
010010001 says: Sep 23, 2012. 3:08 PM
thats awsome
Density (author) in reply to 010010001Sep 24, 2012. 1:19 AM
Thank you very much H1 ;)
esoolo says: Sep 16, 2012. 2:28 PM
The helmet does not seem very safe after all this sanding and contact with strong solvents. Better would be to use PVC-films instead of paint.
Density (author) in reply to esooloSep 18, 2012. 11:24 AM
I tested the helmet and it is still strong. The sanding does not weaken the helmet because you take off less than 1mm from the top. This paint didn't dissolve or eat any of the helmet because it is not strong enough to pentrate the plastic. overall the helmet remains safe to use.
But you can also use PVC-films instead.
he who crashes often says: Sep 16, 2012. 12:17 PM
nice! you, sir, have achieved the rank of nerd, level over 9000. welcome to the club =P
Density (author) in reply to he who crashes oftenSep 16, 2012. 12:32 PM
AAHHH thanks alot... i wonder what my girlfriend will say about my new position =)
he who crashes often in reply to DensitySep 16, 2012. 4:30 PM
?!?!? gf?! you have just lost said position, you lucky poop.
Density (author) in reply to he who crashes oftenSep 17, 2012. 9:21 AM
hahah :)
The Reverend says: Sep 16, 2012. 1:47 PM
Wonderful!
Fo55ilise says: Sep 16, 2012. 1:14 PM
Now I'm looking at my motorcycle crash helmet and thinking...
MakersBox says: Sep 16, 2012. 8:28 AM
Most awsome! Need a picture of you wearing it! Great job.
peskypesky in reply to MakersBoxSep 16, 2012. 11:22 AM
yeah, we should see a photo of you with the helmet on.
Density (author) in reply to MakersBoxSep 16, 2012. 9:56 AM
Thank you for your support. I will see what i can do about the picture :)
Density (author) in reply to DensityNov 18, 2012. 12:40 AM
I put up a picture of me wearing the the helmet.
Domoreto in reply to DensityNov 18, 2012. 5:53 PM
looking cool
andregonzalez says: Sep 16, 2012. 11:04 AM
Custom! I think I might try it with some laser cutting to add to the texture
peskypesky says: Sep 16, 2012. 10:26 AM
nice work! It makes me glad to hear about a young Star Wars fan and its great to see a creative young mind at work...and sharing. Keep it up!
Density (author) in reply to peskypeskySep 16, 2012. 10:56 AM
Thank you very much. I will continue with my instructables and my ideas.
Kerblotto says: Sep 16, 2012. 9:58 AM
Great kid! Don't get cocky.
RoosterSocks says: Sep 16, 2012. 2:49 AM
Good looking!!! well done!!! I always wanted to make one of those big white motorcycle helmets look like Jack from Jack-in-the-Box
Density (author) in reply to RoosterSocksSep 16, 2012. 9:52 AM
Thank you for the support and that's a really good idea. Why don't you try it?
:)
jongscx says: Sep 16, 2012. 9:03 AM
Great work on the helmet.

How is the paint holding up? They make spray paint that is specially formulated to bond to plastics, or at the very least, a plastic primer. Also, did you put a clear-coat on top of everything to protect it?

I would've also suggested you mask off the holes to keep the spray from going inside and eating at the foam.
Density (author) in reply to jongscxSep 16, 2012. 9:47 AM
Thank you for checking it out and for commenting. The paint is still holding up. I sandpapered the helmet so you can use different types of paint. I did this so it could come out cheaper beause the plastic spray paint from where I live costs much more than the other ones.
I also removed the foam inside before i started.

Thanks for the feedback. It is greatly appreciated.
Retro Correct says: Sep 15, 2012. 8:15 PM
Sweet helmet, love the movie accuracy!
Density (author) in reply to Retro CorrectSep 16, 2012. 1:27 AM
Thank you very much! I love to create things on instructables.
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