Retro Electric Bike

Retro Electric Bike
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This is a custom pedal/electric bike I designed and built for school. This slideshow shows the start to finish build of the project.
I am doing Metal Fabrication Engineering along side a boiler making apprenticeship. I am looking to head into custom electric motorbikes or the automotive fabrication area after my apprenticeship and maybe one day have my own shop.
Location: Melbourne, Australia.
Inspired by the bikes from the 30s and 40s with a touch of WW2 Japanese Zero Fighter.
Bike Specs.
Frame: 4130 Chromoly
Swing arms and Front end: 6061 Aluminium.
Tank and Fenders: Aluminium
Leaf Spring Suspension
181 Hand cut pieces
30 parts
86 Bolts.
600+ hours over 16 weeks
Materials and parts $2500 AUD
Electrics : 500w 36v Front Hub 3 X 12v 12Ah AGM SLA Batteries Control and cycle Analyst from http://www.ebikes.ca
45 comments
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Jun 2, 2010. 9:16 AMdiarmaid_h says:
Brilliant design, Whats it like to ride? I'd love to do somethin similar (eventually) but the only thing i'd be worried about would be that the riding position would be too low for decent leg extension when dealing with tough hills etc, i know the motor will help, but was this a concern when you were designing it?
Jun 3, 2010. 5:50 AMdiarmaid_h says:
Haha pedals for show! Ya i don't know what the limit in ireland is on wattage but i'm sure we're equally as bad! I've been lookin into doing something with a 72volt bike design but the money pit just seems to explode once you go past anything like an assist hub motor! check out www.electricmotorsport.com to see what i mean. Alot of other insturctables feature grand electric bike conversions but no way of charging other than buying a big unit for over $800!
Aug 31, 2011. 8:50 PMvov35 says:
pretty sure a potentiometer, a handful of mosfets and a quad opamp don't cost $10k... :p

What I'm saying is, making your own electronics would probably be better, economically.
Oct 14, 2010. 4:24 PMPhoghat says:
Try to get a sponsor and enter it in the Isle of Mann TT for electrics. Maybe a battery company would front some money in exchange for advertising.
Good way to put your name out also.
Jul 1, 2011. 5:09 AMorisj says:
Wow! It looks fantastic, great design!
Jun 15, 2011. 5:27 PMMatrix-technician says:
This is in my opinion the best looking electric bicycle i have seen on this site. I would love to make one like this, only i would increase the power output as well as add a frame mounted electric motor with chain or shaft drive assembly. For me, I would abandone the pedals completely. I cycle quite frequently and already posses several pedal bikes.
Apr 27, 2011. 3:07 AMiminthebathroom says:
amazing, wow
Apr 19, 2011. 8:02 PMScubaSteve says:
Runtime/Mileage? 12Ah of power doesnt seem like much go juice...
Jan 14, 2011. 10:21 PMjohnny payphone says:
sweet ride
Nov 11, 2010. 10:15 PMRavundra Pardeshi says:
Excellent bike. Design is so good it compels one to go for electric bike. Congrates.
Sep 4, 2010. 3:10 AMI Ride Kangaroos says:
Love the bike dude and also love it how your Australian! I don't see much aussies here on instructables. Also can you try making a cheaper version of the bike because 2500 AUD is a bit too expensive for me...
Jul 4, 2010. 5:22 PMoud25 says:
looks kinda like a WW2 version of a snubnose chopper
Jun 5, 2010. 8:11 AMConel says:
I love you design and would like to know if you would make the motorcycle design avalible for us. I would like to make you motorcycle version with your permission. I have been looking for an electric motorcycle that has some range.
Jun 2, 2010. 10:06 PMshilohjim says:
Cool bike! Good luck with your goals.
Jun 1, 2010. 9:42 PMartworker says:
Very beautifully designed! Reminds me of the movie "Worlds fastest Indian". I will try something similar someday when I will have my own tools!
Sep 6, 2009. 8:37 AMCameronSS says:
:-O That is awesome! Since you already have the pictures you would need, why not expand this out into a full Instructable?
Sep 6, 2009. 9:45 AMKiteman says:
Seconded!
Oct 8, 2009. 9:58 AMZem says:
 Thirded! (?)
Jun 1, 2010. 6:40 PM_woodman_ says:
 And whatever comes after Thirded?
Jun 1, 2010. 6:41 PMCameronSS says:
_woodman_, apparently.
Sep 6, 2009. 4:03 AMironsmiter says:
Newcastle + machine tools = FAIL.

All other parts of the build and design = WIN.

What did you use for your motor controller?
May 5, 2010. 11:37 PMVidar_76 says:
A nice beer gives both energy and inspiration. Many will give you weird damages and wasted materials..
A very nice bike! I look forward to the day i get the money to make something similar.

http://www.karl-annelie.se/bilduppladdning/2010-05-02%20Bygghelg/600/DSC_2818.JPG
 (dont try this at home, i'am a experienced wood chop teatcher ;)
Apr 16, 2010. 4:58 AMTSC says:
Sweet cool!!!!!!!!!
Apr 4, 2010. 4:48 PMr570sv says:
Awesome!!!!
Jan 1, 2010. 12:29 PMSmoothmachines says:
You kind of translated something from a belgian 30´s comics into a modern, playfully designed smart vehicle.
It makes me consider abandonning the electric Hotrod project i started to build on for something like that for my 10 years old son. This can be ridden on the street legally, as long as the pedals are commanding the electrical motor throttle, what a cool bike to ride to school!!
The english wheel is no easy trick, i tried to form a fender the other day and it looked like hell, i work with metal almost everyday and i hated the feeling, i could just not figure how to do.

Awesome built!
With envy from Sweden, happy new year!
Bruno/Stockholm
Nov 17, 2009. 7:08 AMIt Itches says:
Any chance you might post an instructable for this? I think a project like this would definitely be worthwhile. Thanks.
Nov 4, 2009. 3:04 AMniuthon says:
wow
Sep 10, 2009. 10:04 AMpallenw says:
Great frame, is there a way I could get your plans. I want to build my own, but I want to use an old motor cycle engine (gas) Paul
Sep 7, 2009. 6:23 AMPKM says:
Sweet bike! Nice FMA reference as well- I think you can fairly call yourself a metal alchemist with a bike like this :) If you don't mind me asking, what was the cost of just the electric parts- motor, batteries and controller?
Sep 6, 2009. 7:03 PMEvens971 says:
can you please tell me how did you connect 3 12 volts lead acid batteries together
1-40 of 45next »

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Author:TheFullMetalAlchemist(FMAMotorcycles)