This instructable is for a solar powered Rocket Kit. It measures about 2" by 1", including the USB tab. It has one hole through the top of the board, making hanging easy. We show it as a necklace, but you could make yours into earrings, a keychain, bond on a pin, or hang it in a window. The possibilities are up to you, and we'd love to see what you do with them.
The schematic and parts list are included. You are welcome to wire up your own, copying is the sincerest form of flattery. We also have the kit available in our Store for only $15.
If you have soldered projects before, this will be super duper easy. There are only 4 pieces to solder onto the board. Depending on your soldering savvy it may take anywhere from 15 to 20 min.
Step 1: Tools
Here's what you need:
- A soldering iron
- Diagonal cutters
- Hot glue gun and glue
Helping hands and needle nose pliers are optional, but helpful.
Step 2: Schematic and Parts
Schematic is above
Parts list is below
- Red or Black Rocket Circuit Board
- 330 Ohm Resistor
- 1.0 F Capacitor
- Blue LED
- Solar Cell
Step 3: Resistor
Start with the resistor.
- Bend the leads down into a U shape as shown.
- Insert the resistor through pads A and B. It doesn't have a polarity, so it doesn't matter which wire goes in which hole.
- Take the soldering iron and hold it where the resistor wire touches the pad. The tip of the iron needs to touch BOTH the wire and the pad in order to heat up both. Hold it in place for 2 to 3 seconds.
- Touch the tip of the solder wire to the pad you just heated. If it is hot enough, you will see the solder melt immediately. It is important that the solder melts onto BOTH the resistor wire and the pad to create a connection.
- Once the pad and wire are covered in solder, remove the solder wire first and THEN remove the iron.
- Allow the solder to cool. Do not bump it until the solder is solid (it will still be hot). This will take a second or two and if you watch closely, you will be able to see the solder solidify.
- Repeat steps 3-6 for pad B. Congratulations, you now know how to solder!
Step 4: Capacitor
Orientation is important on the capacitor (unlike the resistor). The capacitor has one positive wire and one negative wire. There is a minus sign on one side of the black capacitor (cap) with the negative wire. The minus sign should face away from the center of the rocket ship. Another way you can tell the wires apart is the shorter one is the negative wire.
- Stick the wires part way through holes C and D (positive wire in C, shorter negative wire in D). Bend the wires as shown. This will look cool and be easier to solder.
- Solder on one wire and then the other as you did with the resistor.
Step 5: LED
Again, orientation is important. There is a flat edge on the LED light, this is the negative end. It goes AWAY from the center of the board and the solar cell. Again, you can also look at the length of the wire to figure out the orientation (the shorter wire is the negative).
- Stick the wires in part way through holes E (positive wire) and G (negative wire) and fold it down as you did with the capacitor. This will look cool and make it easier to solder.
- Solder on the wires as with the resistor and the capacitor.
Step 6: Trim the Wires
Now trim the wires. Flip over the board and cut the wires as close to the back of the circuit board as you can. Don't worry if a short bit of wire sticks out, we will cover these later.
Step 7: Solar Panel
IMPORTANT: soldering procedure is different for this part.
The solar cell also has a positive and negative wire. The red wire is the positive end and is soldered onto pad H on top of the rocket. The black wire is the negative and is soldered onto pad J at the bottom of the rocket.
- Melt solder onto one pad, then the other, as shown in the pictures. Make sure they are a nice fat pillow.
- Next take the red wire in one hand, and with the soldering iron re-melt the solder pillow on pad H.
- Stick the red wire into the melted solder and hold it steady.
- Remove the soldering iron. Allow the solder to solidify around the red wire before you release it.
- Repeat steps 2-4 with the black wire on the solder pillow J.
- You’re done with the soldering!
Step 8: Hot Glue!
Now for everyone's favorite crafting tool, the hot glue gun!
- Fold the red and black wires under the solar cell.
- Place the tip of the hot glue gun on the board below where the solar cell is, inside the white rectangle.
- Gently pull the trigger, dispensing some hot glue
- Remove the hot glue gun quickly, don’t worry about strings of hot glue.
- Push the solar cell down into the hot glue and hold it in place till it stays down
- Turn the board over to the back side and put hot glue on the exposed ends of the wires. This will make it more comfortable to wear. Wait for the hot glue to cool and turn cloudy before touching it. Make sure you do NOT get hot glue on the USB tab below pads A and B. Hot glue on the USB tab will prevent it from inserting properly into USB ports and charging.
- Once everything is cool, you can cut off any strings of hot glue with a scissors.
Step 9: FUNction
The first time you charge your Rocket we recommend conditioning the super caps. What does this mean? Charge it for 3-5 minutes, unplug it, then store it in a dark place for a few hours. Conditioning keeps the caps from having a memory and undercharging.
But you are probably impatient to PLAY WITH THE SHINY!! We understand. Rocket operation is super simple.
- Leave it in a sunny window, it will gradually charge up.
- Leave it under a bright lightbulb, it will also charge up.
- The solar cell likes certain kinds of light sources better. Bright sunlight is great, however fluorescent lights like the big glass tubes in most buildings are not the best. Old fashioned incandescent or halogen bulbs are also good.
- And you can always quick charge it with any USB connector. If the capacitor is completely empty of charge this will take 1-2 minutes before the LED begins to light.
Step 10: Necklace Cord
If you like you can also hang it as a necklace with the cord provided in your kit.
- Insert the middle of the leather cord into the big hole at the top.
- Thread the other end of the necklace (with the clasp) through the loop of cord going through the board hole.
- Pull the knot tight.