This instructable will show you how to make your own solar battery charger from very simple components. It is taken from my documentation provided with a kit I supply - you should easily be able to source the same components yourself of course.

If you have any comments on how to improve the documentation then please do not hesitate to say :)


Step 1: The Components Needed

The items shown in the image are contained in your kit. This page explains their uses. Your kit may have a smaller/larger copper stripboard than this and may contain extra wire - I try to beef up the kit as time goes on.

The Copper Stripboard contains rows of copper tracks. Each track is electrically separate from its neighbour. It contains holes for your components. The boards I supply are larger than needed, this will allow you to expand the system at some future date.

The Batter Holder ... errrr holds your batteries.... and comes with two pins, one for the positive and one for the negative ends, they will be soldered into the stripboard.

100 Ohm resister - at one point this was needful in the kit as the LED couldn't cope with some of the voltages in the experiments - however the new LEDs do and the resistor is simply in there because it is advertised as such! Maybe you will have need of it when you expand the system.

LED - this is a high intensity light emitting diode. 3.2-3.6V forward voltage, with 10000mcd at 20ma. A LED must be placed in the circuit the correct way around. The longer leg should receive current from the positive terminal/direction.

1N5817 DIODE - this diode allows current to flow in only one direction - this prevents battery power discharging through the solar panel at night. It drops about 0.2V from the system. This blocking diode also needs placing in the circuit in the correct orientation. The diode has a circular band across its barrel at one end of the diode. This should be closest to the negative/ground.

Wires - Usually I include at least 4 wires - a black and red wire for the solar panel, a brown wire as a jumper and another wire for use in unsoldered testing.

Solar Panel - This image shows the back of the solar panel. On your solar panel in the centre of the left side and the right side you will see a small panel of smooth metal - this is the negative/positive terminals. I have marked the positive side by adding black dots on that side. This solar panel will output a max of 3V at 150ma.

Warning - I suggest you read the whole document before making any experiments - information is contained throughout the document which will improve your understanding of charging batteries using solar power.

HINT - you should probably purchase a multimeter and learn how to use it - this will tell you important information on typical voltages and currents you solar panel will produce in varying weather situations.


It is quite possible to use this kit without having to do any soldering at all - however at some point you will need to so I include both soldered and non soldered options.

http://www.kpsec.freeuk.com/solder.htm is a good site explaining soldering.
<p>Can I use this method to keep a battery fully charged, on a device that consumes very little power, indefinitely?</p>
<p>Hi, I-m still learning about this stuff but I was wondering if I can use a 5v or 6V solar panel to charge 4AA batteries and have the batteries connected to an arduino with servo? Would the batteries charge and allow the arduino to work afterwards without sunlight or would this be useless? Would this set up be actually possible and something that can work?</p>
<p>Can we use a 9 volt rechargeable instead of 1.2Volt.</p>
<p>yes, but you need to manage more than 9V from the solar panels.</p>
<p>Hi, ygrwat tutorial but the link to ebay is dead</p>
<p>Great tutorial thank you :)</p>
<p>Put it in an Altoids tin for travel!</p>
found a use for some old cell phone batteries. iot next step.
<p>Hi, I have a system producing continuous direct current voltage at 0.5 V. Can I charge a battery using your system setup? </p>
<p>yes but, you need to check the sources current (Ma) make sure its under the battery's Mah then do this equation (battery Mah/sources Ma) to get the hours needed to charge.</p>
<p>i charged a li-ion battery but the problem is that it is charging for a while and then stop charging..then again starts charging...this happened all over the time and my battery discharged.</p>
awsome thanks<br>
The moment I read that you wrote that modern LEDs don't need a series resistor... That's a preposterous thing to say and it's blatantly wrong.
<p>Why is the positive lead of the solar panel connected through the diode to the positive lead of the battery? This type of design will lower the potential energy rather than increase. </p>
Hi there. great instuctable I already learned alot! now Im a girl haha but love to mess with junk. i set up the i sides of an old car charger input(12/24v) output 5v. I soldered a usb female to use for cellphone charge. I then put 10x1.2vAA in series to get the charger alive (10&times;1.2=12v) and It works! now my question is...i want to use it with solar for long bikerides. that is connect solarpanel to get juice for gps, phone, music ALL DAY riding. So can I charge ALL 10 in one go? they are now soldered in series. I get that the VOLTAGE should be around the packs size (12v) BUT WHAT ABOUT THE AMP?? My batteries are 380mah/a piece so in total (in series) 3800 what should i do? a 10th of 380mah not to overcharge or 1/10th of 3800mah?! or should i put individual wires from each battery to the panel (like a funnel) to make power go directely to each battery. sorry if i sound stupid but i cant work out HOW to do it-or if it is even possible to charge 10 AA's in series. thanks ANY HELP IS APPRECIATED!! Regards Lisbeth
<p>what will be total cost...can anyone tel me?</p>
<p>sir i have 3 watt ,12 v solar panel , i want to make recharble light through this panel, please help me to decide the value of light and battery</p>
<p>sir i have 3 watt ,12 v solar panel , i want to make recharble light through this panel, please help me to decide the value of light and battery</p>
can you do or share a link to one with a battery charger indicator and two USB ports as well
<p>I have been using Solar panel 3.5 volt 400mA to recharge 2 ,1.5volt batteries and run up to 3 leds in my instuctable (Bronze steampunk solar light) I used an old solar garden light (broken) and used the circuit inside instead of a diode.Now I bought 5 new diodes and didn't know where to put it .today I found your (instuct&quot;</p><p>and was very impressed with your explaining and now understand much more.</p><p>(SEE even at the age of 70+one can learn more .thanks Zvi..(JIMMY)</p>
Thanks this has really helped, Im trying tho get a pair of solar panels which are the same size as yours to power a water pump and charge a battery at the same time. Any suggestions
<p>Hi </p><p><em><a href="http://www.instructables.com/member/Keohohina/" rel="nofollow">Keohohina</a>, </em>did you ever get a answer to your post? </p><p>I'm trying to build one <br>that powers a fan for a dehydrator and also charges the Ni-cad batteries <br> for it and I'm running into snags. I'd like it all to be real simple, something I can build cheap, maybe with the stuff in my junk pile, but also have overcharge protection and an indecator that its charged. Looked all over the internet, cant seem to find what I want. How did you fare?</p>
<p>Hai </p><p> i want to make solar charger to charge two batteries simultaneously of the spec</p><p><strong>Voltage <br>: 14.8V </strong></p><p><strong>Capacity : 5400 <br>mAh </strong></p><p>how many solar cells would be required , the circuitry and the weight of the total set including the solar pannels</p><p> thanks</p><p><br></p>
<p>Hi,</p><p>some basic questions :</p><p>1) how to calculate the resister and diode value in regard of the Watts (solar panel). It means when we buy a 10W or a 30W or 60W how could we know (calculate) the best resister and diode to also buy ?</p><p>2) how to calculate the good battery to buy following the panel we choosed ? By example if we buy 4 panels of 3 watts that we will put in serie (or in parallel) how could we be sure to buy the best battery ?</p><p>Sincerely thanks ;-)</p>
<p>Could I have another link to buy a little kit as shown? Or better that's not too expensive? The shop linked up is deleted :/</p>
I'm using three dollar store yard light panels and I was wondering if a Zener diode would work. I have one in my junk box. 20V, Pd 1W. Will this fly? <br> <br>I'm building an AA and AAA battery charger. <br> <br>
How can i use 4V 100ma Solar panel in the above manner?
Can the 1N5817 diode be use with a 6v solar panel (130mah) to charge 4 AA?
According to <a href="http://www.fairchildsemi.com/ds/1N/1N5817.pdf" rel="nofollow">this Data Sheet</a>, it appears to be a viable, if not over-kill type use. Is there any specific reason for using a Schottky Barrier Rectifier diode?
we can charge all types of battery?? ni-cd ,ni-pb or li-on batterirs??
No, if the battery doesn't have &quot;rechargeable&quot; on the outside (excluding the OLD style carbon rod batteries), then they are not rechargeable and will leak or explode of put in a charger for any length of time.
An improvement: add a LED with no resistor in series with the positive line on the solar panel to the battery holder. It will serve as a current limiter and a basic display as to how the battery is charging <br>eg. Brightly lit = charging battery a lot<br>Not so bright = charging more gently<br>dim = trickle charge<br><br>Also *USE A RED OR YELLOW LED FOR CHARGING SMALL BATTERIES OFF A SMALL PANEL*<br>Just my ten cents :)<br>Uber
Hi, I am new to solar energy and am trying to create an emergency power light kit. In my prototype I want a solar panel to charge somewhere around 10 LEDs. First off: Is this possible if they are aligned in parallel? Second: Is it possible to over charge the batteries and if so (which would probably have a horrific outcome) how can I prevent that? Third: How might I go about getting the solar panel to charge a large re-chargeable battery which then charges the smaller batteries. I want to do this so the suitcase doesn't need to be left in the sun in order to charge the batteries. If you can't help me with any of this its alright but thank you for any information you can provide. If some of this didn't make sense please send me an e-mail and I'll try and make it more understandable<br>Ryanclark@verizon.net
i found this very helpful.thanks but i ddnt gt to see the complete circuit with all the components listed from the start,i only saw piece by piece.i would like to see the whole complete circuit.
Hi <br> I am making solar panel jacket. In order to charge phones and i-phones etc <br>I need some help with circuit. do not know what cicuit to use. <br> <br>Please help
Question. What happens if the solar cells aren't the same? Or one solar cell goes into shade before the other? So you could end up with a cell pumping out let's say 2v @ 20mA and the other 5v @ 100mA. Would they just add up to a 120mA output ? Wouldn't the flow change direction and head into the 2v 20mA cell?
Question. What happens if the solar cells aren't the same? Or one solar cell goes into shade before the other? So you could end up with a cell pumping out let's say 1v @ 20mA and the other 3v @ 100mA. Would they still just add up to a 4v output ? or You could have a cell pumping out let's say 1v @ 100mA and the other 3v @ 20mA. Would they still just add up to a 4v output?
what happens if i get a solar panel of 4V and I have 4 AA batteries in series. would it charge?or go the opposite way? tks :)
No, you need a higher voltage panel to charge 4 AA's in series. Here at Sundancesolar.com we recommend at least 6V to charge 4 batteries.
thank you <br /> pure energy

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