Solar Hot Water Kettle From Plastic Bottles (and Glass)

Solar Hot Water Kettle From Plastic Bottles (and Glass)
I love solar energy and making things out of trash. This project combines the two loves into a solar water kettle made from old plastic bottles.

This kettle will heat 16 oz of water in full sun to a nice hot/warm temperature for some sun tea or washing hands, but you'll have to wait a few hours or less depending on outside temperatures. I've only recently made this during the winter and have achieved 95 degree water temps during 30 degree outside temps. Someone in a warm area of the world will have to make one and tell me how hot it can get during summer-like temperatures.
(Instructables member Kopomeroy built a few versions of this; they achieve 140-160 F during 80 F outside temps. See comments below.)

This takes three plastic bottles to build, one 2-liter, one 16 oz, and one 20 oz. Also needed are flat black spray paint, 5/8" (16mm) rubber heater hose, aluminum foil tape. The outer 2-liter bottle should preferably be clear.

After making this I realized a major problem when using a plastic bottle core; the breakdown of the plastic from heat and UV rays which could leach plastic chemicals into the water. This hot water might be useful just to wash your face or something but not to drink. An alternative to this design is to use a glass or aluminum bottle for the center bottle.
 
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Step 1Clean, prep, and paint

Clean, prep, and paint
If your bottles held contents other than water, you'll probably want to wash out all the sticky drink residue. Mmmmmm....sticky drink!

Peal off all the labels.

Give the 16-oz bottle a light spray with the flat black so it drys fast, a second coat may or may not be necessary.
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67 comments
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Nov 3, 2011. 8:48 AMdoo da do says:
What if you used food grade black container cut to length instead on the inside the two liter bottle. That may encourage more heat inside, hot water faster.
May 3, 2009. 12:50 PMWoundedEgo says:
Let me see if I understand this...

  • all of the energy comes from the electro-magnetic rays of the sun, (hence, this will not work unless it is a sunny day), yes?
  • the absorption of the heat is augmented by the black paint, yes?
  • the retention of the heat is effected by the greenhouse effect where sunlight passes freely through glass or clear plastic, but hot gasses do not effectively pass their heat back out readily - so the heat is largely retained, yes?
  • you have augmented the amount of heat collected by the addition of a somewhat parabolic reflector made of tape, yes?
  • the net effect is that the temperature of the tank (the black-painted bottle) is 95 Fahrenheit after 2 hours.
If I understand the principles involved and the numbers, this could scale to provide 55 gallons of 95 F water on demand in 35 degree sunny weather simply by doing the same thing with a 55 gallon tank and surrounding air-trapping plastic, no?

Sep 16, 2011. 4:56 PMbgoldberg1 says:
On a cloudy day, the maximum possible temperature of the water will be the temperature of the clouds in the sky. The tops of the clouds are of course heated by the sun, thus the temperature of the clouds can potentially be quite a bit higher than the air temperature on the ground.

As for scaling up -- a 55 gallon tank doesn't have enough surface area to heat up in a reasonable amount of time. You'd be better off insulating it without bothering to limit yourself to transparent insulation, and then use a separate solar thermal collector.
May 4, 2009. 11:38 AMWoundedEgo says:
For most people in developed countries, a modest goal is to offer pre-heated water on the input side of your water heater. That way the water coming into your water heater is either already pre-heated (yeah!) or cold (so the water heater has to fire up). To pre-heat your water, solar power will give you good results on cold and warm days, as long as there is sunlight (electro-magnetic rays). On rainy days, your heater will fire up. It appears to me that ANY VESSEL THAT IS BLACK and SAFE (glass or metal, food-grade plastic) that is BLACK will passively heat your water on MOST days of the year (unless you are in the UK or Seattle). To enhance the impact of the sun, create a greenhouse effect... place a clear glass or plastic container around your black container that will forbid the heated gasses to escape.
Jul 2, 2009. 4:36 PMpilotclan9404 says:
Im in USA WA ;)
Dec 13, 2010. 7:38 AMchinda.raul says:
your dog looks like is running on a treadmill in the background ...
May 3, 2010. 4:12 PMkopomeroy says:
I would not recommend using anything but HDPE plastic for the bottle that contains the water. The soda bottle plastics are made of PET and they can be toxic when heated.
Apr 17, 2010. 1:35 AMsmokehill says:
Since the "middle bottle" is apparently used only as insulation, I wonder whether a better solution would be to substitute a layer of bubble-wrap, which usually just goes into the trash.

Maybe even a couple of wraps of the bubble-wrap material, unless it would interfere with the heating of the inside bottle.

Seems like it would help, actually ... but I'm not sure of the optics involved here.
Jul 8, 2009. 6:37 AMbruzzbuzz says:
http://www.you-can-go-green.com/ The simple and easy to make DIY projects that also promote environmentalism are the ones I like best. I have a blog called You Can Go Green and I like to post the really great projects I find. I am hoping you will let me post a link to this one.
Apr 2, 2009. 11:48 AMscb says:
This is a great idea. I put a 2 bottle system together and tried it out yesterday. I used HDPE bottle in the center. I wrapped foil halfway around it and kept it in the sun all day. The temperatures outside ranged from 39 F to 62 F. The water temp peaked at 145 degrees F. WOW that was amazing. Would this work on a large scale for a household hot water heater? Would extra bottles increase the temperature?
Jul 2, 2009. 4:38 PMpilotclan9404 says:
It would take more time But yes it would work
May 3, 2009. 10:59 AMovendoctor says:
I love this. How about making a bird bath heater from this? Maybe connecting a solar powered bird bath fountain pump between the heater and and the bath? Hmmm.
May 3, 2009. 1:01 PMWoundedEgo says:
Birds are already insulated and don't need a heater.

http://www.twobowlbirdbath.com/photos.shtml

May 5, 2009. 5:20 AMovendoctor says:
Duh!! Bird BATH heater, so,like, in winter they have drinking water??!!
May 5, 2009. 6:45 AMWoundedEgo says:
OH, yes! Brilliant! I can use this for my chickens.
May 5, 2009. 6:45 AMWoundedEgo says:
Hmm... and also for a fish pond...
May 3, 2009. 10:28 PMSpacedCowboy says:
Great instructable. I would like to try this one with some mirrors in brisbane. I have seen camping showers based upon the simple black bottle, which aren't very effective. I wonder if this greenhouse effect could be applied in a similar way? This might also have applications for energy production on the cheap (stirling engine style?) but I'm sure you've thought of a lot of that already. Looking forward to future entries!
Apr 7, 2009. 9:16 AMEelcov says:
Really nice idea, and it really works! I too think this idea can be used on much bigger platforms.
Apr 7, 2009. 4:59 AMlilykoart says:
FANTASTIC IDEA! i too, was concerned about the plastic bottle where water is held. thanks for pointing out--i have collected several olive oil glass bottles and was wondering what to do with them...now i know :) maybe if the bottles were laid out in a square formation, then i might be able to have a little heat for my tropical plants in the winter? just a thought, will test them out this coming winter!
Apr 5, 2009. 5:58 AMkostya says:
This morning I've tested my water heater. It consists of a 3 L glass jar wrapped halfway with foil and a beer can painted flat black. The beer can is stuck into the glass jar plastic lid. I put a spoonful of kitchen salt into the jar to prevent condensation and exposed the water heater to the sun on my balcony. The temperature outside was 8C (46F). It was a bit cloudy. The water (16 oz) was heated from 20C (68F) to 37C(98F) for 75 minutes.
Mar 8, 2009. 8:45 PMscubagal says:
What about using old CD's or DVD's to reflect the sunlight?
Mar 8, 2009. 8:44 PMscubagal says:
What an ingenious thought to add the rice, and in a pinch a bit of dinner as well!
Jan 14, 2009. 3:41 PMBartboy says:
Does it work? I assume it does. But does it actually boil the water?
Feb 22, 2009. 8:52 PMkikiclint says:
If you used something volatile like ammonia or freon, you could heat the freon, then have an air conditioner like setup to pressureize the freon, and then have a heat exchanger into water. That would boil it real well. You could use black painted copper pipes behind an old sky light for the heat collector.
Feb 12, 2009. 12:37 PMkopomeroy says:
I just had my first meltdown. I heated the water so hot (196) that it melted the PET bottle and caused a bubble to form of the plastic. This was done with a 2 bottle system and half of a car window shade/reflector as the reflector. My other 2 bottle system with just some reflector wrapped around half a side and the end got to 148. I don't want to use Lexan so I will next try Nalgene (HDPE).
Feb 18, 2009. 5:05 AMblakeredfield says:
Super green powered melting of something??? what what??? Must see now. Pictures now pls. Pretty pls.
Feb 18, 2009. 10:44 AMkopomeroy says:
Slide show has been sent to Instructables.
Feb 17, 2009. 5:45 AMisacco says:
Very good Instructable! I like the simple ways of using solar energy for everyday needs. Congratulations!
Feb 16, 2009. 1:31 PMstevec038 says:
Arnie Coro, a friend of mine from Cuba, has a similar solar hot water system you can read about at "Sharing Sustainable Solutions.org". He uses 2L bottles that he paints, back half black -front half clear, and leaves them in a box of sand (10 at a time) for several hours. He tilts the box to get max solar heating. Can get enough for a bath and cooking that way. He even went as far as to paint the sand, for faster heat absorption. According to him it works just great.
Feb 16, 2009. 9:08 AMdavee52uk says:
Could this be used as a heat store in a greenhouse - heating up during the and then releasing the heat to 'house overnight?
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Author:robbtoberfest
Stay-home Dad. I like solar energy, boating and sailing, making stuff, melting stuff, and raising chickens.