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DIY Solar panels - air heaters made of pop cans

DIY Solar panels - air heaters made of pop cans
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It is really simple and cheap to build DIY solar panels for supplemental home heating, and it heats the air directly.
The most interesting is the fact that collector is almost entirely constructed out of empty aluminum cans!

Housing for solar collector is made of wood (plywood 15mm), while its front is 3 mm (0.12 inches) Plexiglas/polycarbonate (you can use tempered glass as well). The back of the case set is made of 20mm rock wool (or styrodur) as insulation.

Solar absorber is made out of beer and soda aluminum cans, painted in matte-black paint resistant to high temperature. The upper part (cover) of cans is specifically designed to provide more efficiency in heat exchange between the cans and the passing air.

details on : http://solar.freeonplate.com/solar_panel_DIY.htm


18 comments
May 25, 2012. 8:19 PMtuns says:
Could you do this but with bricks (the ones with 3 holes through the middle) painted black?

Double/triple glaze and well insulate it and have a vents at the top and bottom to restrict air flow during the day and open them up at night/when required, like an electric storage heater?

Mike
Apr 29, 2012. 1:41 PMmrfoltz says:
Great ideal!!!
I live w-a--ay up north in Winnipeg, Canada and it gets down to -40c as well...

But I noticed my insulated, metal back door, with a outside storm door is warm, sometimes hot, to the touch even at real low temperatures.... [it faces South/west and is painted dark for that purpose]..

I wonder if I can rig something to attach to the door? This way I'm not drilling trough insulated walls etc..... and can just replace the door if it doesn't work as well???
Apr 18, 2012. 12:34 AMwndwalker says:
just a suggestion, try Mylar in place of mirrors cheaper and a more powerful reflective surface, plus it will conform to most any surface...
Oct 5, 2011. 8:26 PMcalskin says:
This is a great idea.

I have a couple questions though.

I live in Canada, and we get temps down to -40. Would this still put out "hot" air?

I was also thinking if you put a reflective surface like a mirror or space blanket on the back of the inside of the box, you could push the temp up even further. Is there any reason you wouldn't do that?

I would be interested in knowing if you were to slow down air movement in the cans by using smaller holes so the air had more contact (wrong term I know) with the sun to make the air hotter, could you push the performance even further...
Oct 16, 2011. 2:02 PMjohnny3h says:
@ calskin.  What you are describing is called "contact time," and it does affect how much heat [the "real" goal, versus actual "temperature" of the air] is transferred from the heated can tube wall to the air passing through.  This can add a few degrees [and more heat (measured in Calories)] to the air, but there is a point of "diminishing return" where slowing the flow rate down too far will cause inefficiency in the transfer of as much heat as possible to the room, which is the real goal.

Yes, the faster the air flows through the can tubes, the less time there is to transfer that heat.  And, as someone else mentioned there is only just so much total heat available [limited by the size of the collector], so "throttling" the air flow is sort of a trade-off on the amount of heat transfered to the room versus temperature of the air going into the room.  The greatest AMOUNT of heat [not temperature] transfered from the collector to the room results in the greatest efficiency.

There are a couple of advantages of not using a too slow air flow rate:

1.  If the flow rate is way too slow it may allow enough heat build up in the collector to damage the insulation, OR even cause a fire!. 

Years ago [back in the 1970s] I read an article where this type of solar collector, in new houses somewhere in Colorado, that were vacant and waiting to be sold, and had the air circulating blowers turned off, allowed the "stagnated" air in the collectors to get so hot that the polyurethane insulation in the collectors caught on fire, resulting in roof fires on those houses.

2.  IF the air flow rate is TOO slow, then you will only get the amount of heat that that air can carry, whereas a higher rate will allow the collection of more heat and adequate airflow will be able to carry all the heat collected.

Also, "tseay" [prior comment] made a good point about prevention of heat loss from the heat INSIDE the collector by creating a "dead" airspace at the glass interface. 

This is commonly referred to as "double glazing" which creates a layer of non-circulating air which acts as an insulating  blanket to reduce heat transfer "back" through the glass to the atmosphere.

Double, or even triple, glazing is a great efficiency improvement for any thermal type collector.
Jan 30, 2012. 12:23 PMcalskin says:
Thanks for your comments. That helps a lot! Especially the bit about the fire :)
Jan 30, 2012. 12:24 PMcalskin says:
Thank you for commenting. Your English was perfect!

I didn't realize there was no space between the cans. That makes sense now.
Jan 7, 2012. 7:39 AMefahrenholz says:
Solar thermal systems do not rely on the visible light to conduct the heat. They use the infrared spectrum coming off the sun. Visible light does not convert to much heat at all. To give you an appropriate example, look at LED lights. They produce lots of visible light, but hardly any infrared light unless specifically tuned for it. Even tuned, they don't produce long-mid wave infrared associated with heat.
Oct 20, 2011. 10:35 AMgnjurac78 says:
Mladene
Koliko je vremena potrebno da se zagrije prostorija od npr 30 m2 na nekih 25°C i da li mo~e da se od~ava ta temperatura ako je prete~no suncano, kua je termo izolovana.
Unaprijed hvala
Oct 14, 2011. 11:29 PMtseay says:
This is really clever. There are a lot of possible improvements. For very cold climates, try using a vapor (air) lock layer in the front the box temp will be better and boast performance. You just want a layer of air that doesnt move, but let the sun shine through it. Insulating the ends and sides will help too.
Jul 26, 2011. 6:42 AMflyingpuppy says:
What's the output on a clear day? I agree, it looks good too.
Jul 27, 2011. 1:39 PMflyingpuppy says:
Regardless of incoming temp? Or is that assuming 0 degrees celcius? Regardless, I love this idea. Am trying to figure out how I can add some panels to keep our garden warm in early spring.
Jul 20, 2011. 10:43 PMl8nite says:
it looks good but this would have been better as a full "ible" not just a slide show
Jul 23, 2011. 9:34 AMsmirnoff04 says:
Nice design and the results in the link look pretty good too.

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