The Poor Mans Paint Job

The Poor Mans Paint Job
Sorry! My website that all of the links in this write up point to is down. I will have a new and improved one up soon!

I have developed a new method of applying rustoleum as an automotive paint that is, in my opinion, vastly superior to applying it by roller. A method I have come to term The Poor Mans Paint Job. This method of paint at home application relies very much so on the methods seen in other online auto paint how-to's, but uses a different paint application technique in order to lessen the amount of sanding involved. This method uses a high density foam brush as opposed to those other methods, resulting in a lot less sanding to finish the job.

I have seen plenty of people paint their car at home with a foam roller brush, with good results. BUT, it takes a lot of sanding work to get it right. I have also seen people use a sprayer with Rustoleum providing excellent results as well, but then you get into dealing with the overspray, needing a sprayer and somewhere to do it.
If the Poor Mans Paint Job is performed correctly, it will help to lessen the amount of sanding involved with an at home auto paint job like this. Oh, there will be some sanding involved, but we will try to keep it to a minimum. Of course, if you are not happy with the finish without a final sand and polish, just prepare for that scenario ahead of time. Make sure to lay down enough coats throughout the procedure to be able to sand at the end if you like. However, I am a lazy SOB and would like to not have to sand too much.
You too? Here's how!

DISCLAIMER: I am in no way responsible for the results of this project when tried at home by you. This is what I did, and this is how it came out. Am I happy, yes! However, I can in no way provide any assurance that your attempt at this will turn out as well or be as satisfying. Please also see step 5, "downsides and drawbacks" before making your decision to try this at home.

Obviously, it worked well enough for me. I cannot guarantee that it will work this well for you. Please, try this at your own risk. BUT, feel free to contact me with any questions or concerns.
 
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Step 1Supplies

First, you will need to purchase all of the materials needed to complete this job. Below is a list of everything I needed to get my car painted. You might need more, you might need less depending on the scope of your project. One of the best things about this is that it is very inexpensive. As you can see I spent very little on the project.

Item Quantity Total Cost

Rustoleum high gloss white paint - 3 Quarts = $23.61
Odorless mineral spirits - 3 Quarts = $17.97
Primer spray paint - 1 Can = $4.99
4" High density foam brushes - 7 ea. = $5.67
2" High density foam brushes - 7 ea. = $3.95
Paint trays - 3 ea. = $3.21
Sandpaper - 2 packs = $9.50
Painter's tape - 1 Roll = $5.84
Total: $74.74

I would say that two or three quarts of paint is all that you will need. Two will do a small car, three your average size car. If you are going to tackle an SUV or large truck, you might need four or even more to finish the job. I laid down six coats on the car and seven on my body kit, bumpers and hood with three quarts. Make sure to use high density foam brushes as they will hold the paint very well and help to eliminate residual brush strokes. As with any project, be sure to purchase everything you will need and have it handy once you begin.
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330 comments
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Jun 26, 2010. 10:21 PMquesoman says:
not a poor man, a thrifty man
Nov 17, 2011. 3:30 AMClonebear says:
That's a nice Beretta you have there :)
Nov 17, 2011. 8:46 PMtooday11 says:
wow it LOOKS great
Dec 31, 2011. 2:25 PMmmdowd says:
Styluss thanks for the benefit of your experience
Need some advice and clarification
In view of difficulties in Australia of getting Rustolium and a restriction in colors

1 Could the same job be done with some other product an acrylic or an Enamel

2 There seems to some difference in opinion in prep. If existing paint is in fairly good condition would a light sand or cutting compound with electric lambswool cover suffice

Nov 12, 2010. 4:55 AMMikleJayWox says:
Not sure about Rustoleum but here in Australia we have Galmet, which is an oil based enamel, probably of the same nature. You can add enamel hardener to the paint, and extend its life considerably. Having said that one old beast I did was dark green, garden furniture green, and it took three years to get daggy. White should last way longer.

Oh, and here's a tip. Do not paint your car garden furniture green. Everybody, and I mean everybody, recognises it, and everybody, absolutely everybody, even strangers walking past, comments "that looks like somebody painted it with garden furniture paint" and look smug just like they solved the Da Vinchi code.

Absolutely everybody.


Mike
Dec 30, 2011. 5:42 AMmmdowd says:
I finally found this site and will contact them as soon as they open after new year in Australia.
Interesting to know if Galmet is the same
http://www.rustoleum.com.au/contact.asp
Dec 30, 2011. 4:15 PMMikleJayWox says:
Hey hey mmdowl, I am about to paint a car with epoxy enamel white and have spent quite some time getting the spray technique just so. If you are in Sydney and want to see the results that can be arranged. MJR
Dec 31, 2011. 1:29 AMmmdowd says:
hi MikleJayWox
Thankyou I would like to look at your job. You say you have to get your "spray technique just so". The idea of my project is no spray, all with a 4" brush
Dec 31, 2011. 2:50 PMMikleJayWox says:
Drop me a line at indardoohda@gmail.com .

Yeah, well, I have chosen this paint because it does a good job as protective paint - rust - and the car I am doing I want around in 20 years time. Its also a car that attracts a lot of attention and is endlessly being vandalised. So this way I can give it new shiney coat every three years or so and repairing replacing a panel is not such a big drama.

Remember you can buy a cheap compressor and spray gun these days for a handful of dollars - and even bad guns will do a better job than a brush. Even a hoover spray gun off a vacuum cleaner does a better job.

Oh! A spray booth? Go buy a 3 metre by 6 metre garden gazebo - and paint the car bit by bit. Use an old vacuum cleaner and a long hose to blow fresh air in your face while you work (still use face filter) - this also introduces clean filtered air into the work area.
Dec 28, 2011. 3:07 AMmmdowd says:
Hi I have been following your Forum with great interest. This is my first comment
I have a 1939 Buick sedan needs paint It is cream in original colour
I am wondering about paint descriptions or terminology. I am in Australia and have been advised to use an Acrylic paint
Would much appreciate any advice or comment
Dec 30, 2011. 2:06 AMmmdowd says:
Thanks for your prompt reply. Google search Australia brings up zero results for tremclad . I have found a Rust-Oleum supplier in Australia http://www.rustoleum.com.au/contact.asp
Cant contact them till after new year
Dec 22, 2011. 2:17 PMBad Hair Day says:
December 22nd is a bad time of year to decide to paint a car, but that's what I'm going to do.

I don't have the time to paint on one coat of black (the car is already black) and then wait a day for it to dry before applying the next coat. What happens if I put on 3 coats in one day, spaced about 4 or 6 hours apart?

The one skill I do bring to the job is I am a good sander. So I hope to get 3 coats on the car, rub it out, and then 3 more coats and sand it using 600 grit, and then the 3 different polishes I have (3 different grits) using the orbital buffer.

I'm hoping that by putting on a bunch of coats maybe a little too quickly, I can make up for it with good sanding/buffing/polishing.

The car is a "beater" (1997 2 door Civic EX with 180,000 miles) but I'd like to keep this car for 2 years. Also, if I do a decent job with the black, then I'd like to have some fun with it and put a stripe or two on it, as well as some flames coming off the front wheel wells.

Love the site. Thanks for your procedure.

BHD
Nov 28, 2011. 9:36 PMScienceWiz says:
Thank you so much for your writeup!!
I just bought my first car (I'm 17, got a '98 Mustang) and it could use a paint job.
I have been looking at methods of painting for some time and was going to just give in and buy an airbrush, until I saw this. It seems like exactly what I want!

I do have some questions, however, hopefully you (or someone here) can help:
Firstly, there is some minor body damage on the driver door, I'm going to fix it with bondo, but I was wondering if there was any special steps I needed to do for the bondo. Do I need to primer it like I would bare metal, or treat it like the rest of the car?

Second, I am planning on applying a custom vinyl graphic to the side of the car, it's self adhering and all that good stuff, but I was wondering if this paint would, maybe, not be able to hold the weight of the graphic. I know this is sort of a stupid question, but I just wanted to get your opinion about applying a graphic to this paint job.
Hope to have pics up as soon as I can complete this project! Thank you so much!
Jan 14, 2010. 3:14 AMwonkette says:
2 questions:
We have a beater car that we want to improve the look.

1) Were you limited by the choice of colors from Rustoleum?
We were considering buying a professional series of Urethane BaseCoat/ClearCoat system, but was priced at between $240 (TCP Global) - $700 (PPG)

2)  Do you need to topcoat with a clear coat? We live near the ocean and the salt air is causing the clear coat to peel on our current car. I suppose if you paint with a one-stage system, you don't need clear coat at all, so nothing to peel off? But doesn't the clear coat make things last longer?

Dec 7, 2011. 3:33 PMcardesnr99 says:
Clear coat didn't seem to work on your car, so why would you think it would make paint last longer? It's only necessary in a clearcoat/basecoat system.

I'm a pro painter of 40+ years...it's likely that the peeling clear coat on your car was a waterborne formula. They've got these to where they last 5 years and that's it.

Rust-O-Leum is paint I love to hate, but after seeing this Instructable, I've got to give kudos to the author. Tip: stay away from dark colors. Also, there are many high-gloss enamel paints with high pigment content that would also work. Rust-O-Leum is known to be brittle once dried, and stone-chips easily!
Apr 12, 2011. 3:15 PMursan says:
My local ACE hardware sells Rustoleum and they can add pigment to the white paint to make it almost any color.

I bought a gallon and the matched the color for my when I removed the gas door from my car (cleaned it, polished it) All they did was scan it and they add the pigment. For my car is was 4 units of chroma yellow, 1 part blue and 1 part red. My car is an off white cream color and it matched fairly well.
Jan 2, 2012. 2:51 PMmmdowd says:
Hi Interesting you could match the paint I want to paint a 1939 Buick a cream color which it is now, have ideas of painting the guards (six wheel equipped) deep Maroon. I may have to use an acrylic to get the maroon color
I would love to see your car to see how that cream looks. could you post some photos or email them to me??
Does anyone have any opinions on having two tone" Is it a bit over the top in a sedan? I saw a 37 Oldsmobile done this way but the red was too red in my opinion Any comments or opinions would be greatly appreciated mmdowd@gmail.com
Also has anybody got any ideas on color schemes, I need to get the plan right
Dec 7, 2011. 1:12 PMwstarvingteacher says:
I did this with an old trailer made from a pickup bed. It worked great but I had a lot of drips and sags. I did not use mineral spirits to thin the paint. Your job was better.

I have an old car that needs a paint job and will try again and steal a page from your book. btw rustoleum looks good and holds up for a long time.

Thanks
Dec 7, 2011. 6:11 AMrattlecan says:
Good job. I've always loved brushed car paint jobs.
Nov 28, 2011. 9:39 PMScienceWiz says:
Sorry for spam, but one other question I forgot:

Is it possible to paint the bumpers with this method too? My bumpers are plastic soft bumpers but they need new paint as well. Can I use the same method as stated in your writeup? Sand the paint off, then paint as normal?
Nov 17, 2011. 7:28 AMsixsixzero says:
This is the first one I painted.....
IMG_0280.JPG
Nov 18, 2011. 3:40 PMpmartinez says:
Great job!
Nov 17, 2011. 7:21 AMsixsixzero says:
This is the 2nd vehicle ive painted this way....You also have to account for the fact you are painting your vehicle white, wich takes more coats and work reguardless.

The 1st vehicle I did I painted white.... took me 3 days.
This one took a day and a half, and Im way more impressed, because white doesnt show much as far as dents, ect.

Roller, brush, sprayer.... It all yeilds the same results.... It all comes down to your prep work.

Awesome "able" for the masses who want to try it on the cheap!! Good job
dodge van 1.JPG
Nov 17, 2011. 2:11 PMbaba87 says:
OY! I suck at writing today. I meant red
Nov 17, 2011. 2:09 PMbaba87 says:
If we end up keeping the car we have (needs a paint job bad) I will talk to my fiancee about do this. Very cheap and we wouldnt mind the imperfection since it is an old car. It would just be nice if it was the same color read all over and shiny again. Good job

Thanks!
Nov 12, 2011. 3:59 PMsweetsurrender2me says:
I am about to start this project! Having success using the SAME product and METHOD (high density foam) for my bathtub, which came out beautiful!! (still looks like new a year later) I now have the confidence to tackle this project! I have been told by nearly everyone, that this is something that cannot be done at home. I was starting to believe them, That is until today! I found your post and having used this process before (also on a project I was told"must be done by a profesional") bathtub repainting. Well they are wrong! It cqn be done, using your method! thanks to you for sharing!! 
Jun 22, 2010. 10:00 PMncichocki says:
hey this is a great tutorial but i was wondering if u used like the high density rollers or brushes because im not sure which one will be better
Nov 5, 2011. 6:18 PMmrstrong_57 says:
dude i got a dumb question but can you get most of these suplies from places like walmart? Meaning the high dense brushes? And mineral spirit do i get that at painter supply store??? "like my nearest automotive paint store"???
Sep 9, 2011. 6:40 PMkmoses2 says:
Hi, I have a 2001 Camaro and I want to paint the back end where is reads CAMARO, can I paint on paint?
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Author:Styluss