Nearly everyone who has lived for any period of time understands the pop culture references from the Tom Hanks classic: Big. In order to avoid bullying, a young child finds a mystical fortune teller ("Zoltar"), and wishes to grow up. Much to his surprise, his wish comes true. I wanted to recreate Zoltar in a way only Sheet Metal Alchemist could be proud of - made out of metal, and spewing fire :-). This instructable covers the creation of the stainless steel skeleton plumbed for fire effects. Other instructables cover the electronics programming, and the creation of the "streamline" style enclosure from the 1920s.
Zolterno was made as part of my residency at Instructables. So. Much. Fun.
He's already been to Maker Faire Bay Area 2013, and will be hanging out for the next couple of years mostly on Pier 9 on the Embarcadero, so if you're in the Bay Area, swing by and say hello!