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how to build a cargo bike

how to build a cargo bike
three years ago i bought a trailer to get my son to our swimming-place or to the nice playground that's a bit more far away than the small one around the corner. everything is fine with that trailer, though i always have some kind of insecure feelings:
- the trailer is quite low and altough it has a small flag attached to a stick that should make it more visible i think it can easily be overseen by cars on the street .
- sitting in that trailer the kid is around 1 meter behind me so i don't see what he's doing or how he's doing unless i turn around. not a good idea while riding.
visiting copenhagen in december 2008 i saw lots of cargo bikes there used for transporting kids so i decided to get me one. a quick look around convinced me that buying one is no option for me (much too expensive) so i wanted to build one. since this is the first bike i built i had to go through some trial-and-error situations, but in the end all came out well. after some research on the internet i decided to build a bike similar to the christiania bike. this is how i did it:
 
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Step 1Recycling an old bike

recycling an old bike
i got myself an old crappy bike and cut it in two halves along the black line.
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122 comments
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May 6, 2012. 5:00 PMrondust says:
Awsome build, great advice, really good job.
I need to do this even if it is just for the exercise.
My kids will appreciate all your hard work.
Apr 28, 2012. 2:14 PMnoah5 says:
how long is the pipe
Mar 18, 2012. 11:57 AMignatius33 says:
Hi, please, how long is steel tube? long no pivot, thanks, it is caracteristic very important, it is matter???? thanks
Mar 13, 2012. 7:03 AMignatius33 says:
Hi, sory, please, what is dimension of wheel ???? Finaly you recomend in front of trike wheel-20". at start of trike what is dimension of three wheel??? I saw diferent cargo trike or bakefiets ( neatherland) with different diameter of wheels, all wheels same diameter or another trike , both wheel in front like 20" as your recomandation. Sory for my english.
Mar 15, 2012. 4:36 AMignatius33 says:
Correctly, curbs, sidewalks, and with wheels 20 on front, observ , the horizontal frame must be less inclined because of the difference in height of wheels. I will go on 26" al three wheels. Thank you very much.
Feb 20, 2012. 12:35 AMenginemusic.com says:
Great stuff, carkat. I'm keen to start building my own cargo bike. A group of German fellows has set up a site: http://wiki.webinprogress.de/index.php/Bauanleitungen

(I'm not with these guys, and only know enough German to get my mouth washed out with soap. Use Google to translate.) Not many measurements to their plans but there is a 3D model of their bike in the Sketchup Warehouse - search for cargo bike.

They've addressed a couple of the issues that you had. They also use more cut up bike parts - welding fork sections under the cargo frame for brake attachment, and enclosing the wheels, not a bad idea if your cargo includes toddlers. They cant their steer tube forward as well - they don't give an angle but do give measurements. Their main frame is a section of 70mm steel tube.

I'm still curious about cambering the cargo wheels inwards - how much is enough? Is it enough just to get one side of the wheel's spokes vertical? I'm trying to avoid making the box any wider than it has to be while also adding a bit of stability.
Oct 29, 2011. 3:10 PMsillywilly says:
I'm not carkat but I have a good suggestion for you. See attached file I have redone to show bigger angle brace between seat post and downtube. I suggest a headtube angle of zero! This will keep the distance between downtube and box the same throughout steering range. You will see in attached drawing that there are two red dots. The one to the left should be location of a fixed castor wheel to aid steering and support box loads at 2nd point. The right red spot is my suggested axle mounting point, centered in box. You will notice that head tube is about 8 inches ahead of center for castor affect. This should ease steering inputs, track true, and might even allow "hands off" riding?
Oct 30, 2011. 7:01 PMsillywilly says:
Naw, just a lifetime of loving to tinker, build, experiment, etc. I like tadpole trikes (among other things) and would be peddling one now except for a bad knee. My light trike preference is a recumbent-seat with full suspension, motor assist, and a super light full body cover for year-round usage. I belong to a Yahoo group called "CabinScooters" where we confer, toss about ideas, and help each other in the building of covered 2 or 3-wheelers of all sizes from powered velomobiles to super screamer sport performance trikes. they are rated from type 1-to- 5 with 1 being the lightest/slowest and 5 the heaviest/fastest but none over 1500lbs. The reason is because this category can be registered in most states as a motorcycle with a whole lot less restrictions as to builds than 4-wheel cars. http://autos.groups.yahoo.com/group/CabinScooters/
Jun 23, 2010. 4:44 AMQuoniam says:
This pivot go to support a lot of stress. Look to the reinforcements http://photos.ugal.com/3834/14972/2413/142572/vectocustomphoto.600.jpg Its possible the pivot have some angle to make the bike return itself from the turn.
Jun 23, 2010. 8:52 AMQuoniam says:
Its possible is better to put the pivot displaced to the front, with the wheel axis behind. This make the front part function like a free-wheel (like the one in the front of a wheelchair).
Jan 6, 2011. 1:49 AMmostly water says:
I am not sure what the angle is of the pivot post (that would be good to add). Judging from the pics though, could you not just flip the cart around and move the handle bars & brakes to change the the relation of the wheel axis & pivots?
Jan 16, 2011. 5:04 PMsillywilly says:
SW again,
What about eliminating the head stock pivot all-together and replacing it with a lazy susan ball bearing plate? You could then drop the bottom of the box down another 5 to 6 inches thereby lowering center of gravity for loads that much more? You could use one larger tube going underneath the box or two tubes parallel to each other, welded to the outward edges of lazy susan plate. They would have to come together before mating to the crank area so pedals & feet don't hit.
Oct 28, 2011. 3:26 PMscomstock1 says:
Hi carkat. I am going to build a long john and then a cargo such as the one you show. It seems straight forward but, do you have any idea where the head stock angle finally worked best? You did a great job on this.
Oct 3, 2011. 7:44 AMTechDante says:
hi great work and dont worry about the oh S**t moment i had teh same problem but only found out while test riding the thing on a hill. built my in a compleatly different way though building the front onto the handle bars. it worked but would not likley last.
Jul 28, 2011. 9:07 PMthewmas says:
(removed by author or community request)
Jul 1, 2011. 4:17 AMthewmas says:
to be nice > the only thig I see in this pic, is some reflection of som'm and the two diamond tiles on the floor
Jul 26, 2011. 9:52 PMthewmas says:
just got a, new used monitor, I can see it nowv !
Jun 12, 2011. 2:18 PMspi says:
Thanks a lot for the new details. Just one clarification: which is the meaning of "a camber of wheels?.
Best regards.
Sergio
Jun 11, 2011. 2:35 PMspi says:
Hello, I got triplets (1,5 year old) and I would like to made my own cargo bike, just to have fun with the kids, and to move around my village with the kids (Cardedeu, SPAIN). I have read all the instructions 3 times, any new comment or improvement? Do you have the final dimensions of the cargo bike available?
Best regards from SPAIN
May 31, 2011. 11:01 PMThe nerdling says:
have you seen nacho libre?
it looks like the bike from that
Aug 23, 2010. 4:46 PM_nicos says:
Here's mine: http://www.rat-patrol.org/RPOz/FArt/willRobinson.html Actually, it's more like a generic cargo/stereo/kidCarrier/fire bike...
Aug 23, 2010. 5:07 PM_nicos says:
Here are some detail shots of the front-end geometry, showing the tilt/rake angle of the headset bearings, and it's position slightly in front of the wheel axles...
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Author:carkat