Picture of mini circular bench saw from scrap [UPDATED]
Try to salvage little electric motors from scrap, because you can usually find a way to reuse them. I don't remember where this motor comes from, I've got it many years ago when I used to dismount everything I bumped into, anyway when I found it the other day I immediately pictured a small bench saw to cut metal. Not wood, because motor has a belt and a ratio so that the gear turns at a speed of about 600-1000 RPM which is good for metal, bricks, stones but wood needs very fast speed. To cut these materials you can use a disc grinder, so I bought a pair of discs to apply to my motor.
[UPDATE] I also can apply a disk of sand-paper if needed. To check speed of the disk see last step.

Step 1: Motor and pulley

Picture of motor and pulley
I already put together motor, pivot, belt and gear with a wood block when I was a boy, so I left that mounted. The pivot is a very sturdy steel beam and at that time I drilled an hole in the wood and I wedged the pivot into it. The gear has not bearings but uses a metal bushing to rotate around the pivot. The mechanism you see around the little gear on the motor pivot is meant to release the rotation when motor stops, anyway I don't need this feature.
The motor has 30W power, and with this gear the final disc has a very strong cutting force.
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umaryasin213 months ago

although u made this very interesting cutter but be carefull for its safety precautions because it has open disc and looking light for vibration produced during cutting and motor spining at fast speeds
anyways good Ibl

makershaker054 months ago
Wow this is amazing! I'm 13 and love thus kind of stuff but nothing I'v seen recently has really clicked with me, but this has and just like that BOOM I'm inspired

whow nice job.
I want to do one too. Something like this:


if anyone has any advice for me let me know

Hi bro how u come up with this idea
andrea biffi (author)  bradley1marler1 year ago

only thinking about a way to use that motor... always save stuff from scrap! ;-)

andrea biffi (author) 1 year ago

thanks guys :)

veelicious1 year ago

I am impressed with your creative thinking. Great photo and instructions. I hope you win its awesome.

legamin1 year ago

very eloquent. More sophisticated than what is offered at the discount tool shops and I'm sure better power and reliability. Thank you for sharing! It's something I can use.

gunnyboy1 year ago
Cool idea! I made a mini-bandsaw like device. I'd appreciate it if you told me what you thought.
T-BONE31 year ago
It works
mcshawnboy1 year ago

I like what you've done, but I don't know if I'll get around to it. I voted for you & hope you do well! :)

andrea biffi (author)  mcshawnboy1 year ago

LOL, thanks!

jaxboy1 year ago

Andrea, you're my hero! Your 'ibles are super! I really admire your creativity and your determination to follow through with your ideas. Most people would think of an idea, but see all the obstacles, and never finish it. I have a motor that I have been trying to use to make a small sanding table using a 1" sanding belt. I've run into trouble at every turn, though, from attaching the pulley to the shaft to figuring out how to change the belts. A new sanding table is only $45, but I should only have about half that into my DIY one, and I'll have the satisfaction of making it myself. I don't when, or if, I'll ever finish it, but your inspiration will help me to finish it.

andrea biffi (author)  jaxboy1 year ago

Satisfaction is priceless, keep trying and good luck! ;-)

i think it looks great and is a verry good idea

iamtojo1 year ago

Speaking from experience: DO NOT CANTILEVER A BLADE Unless you are a professional and have done all the engineering calculations to prove it is safe. If the shaft gets bent even the tiniest bit, the eccentricity will cause the spinning of the balde to bend it even more. This will lead to catastrophic failure and shards of the blade flying every direction, usually with practically no warning. I generally agree with others that you need to add more safety to this concept.

Would use a solid board instead of particle board for the top surface. The real board will be much stonger and will last longer, especially if it gets wet.

Also, for mounting the disc runner, they make wall-mounting hardware that is designed to let you screw and unscrew several times without damage. This may be beneficial so that you don't end up having to replace the whole top because the screws wont hold securely anymore.

andrea biffi (author)  iamtojo1 year ago

The shaft in this case is an iron bar 20 cm long, no way it could bend. Then the blade is very slow, but your concern is right for very fast blades.

Mackmario1 year ago

amazing. this is why i keep all the motors i find.

jadm11041 year ago
maybe a mini band saw next? get idea. all table saws are dangerous if youre not paying attention so i dont see a huge issue with this one

very nice:)

profpat1 year ago

nice and very simple!

Junophor1 year ago

Hello andrea biffi

This is really a great idea and solves a small problem of mine!

Thanks for sharing it;-)))))

Yours Aeon Junophor

andrea biffi (author)  Junophor1 year ago

I'm glad of that :-)

ppatchen1 year ago

I agree with wkearney99. This is a very dangerous device. It's worth a couple of dollars to keep your fingers.

andrea biffi (author)  ppatchen1 year ago

Of course, always better to pay attention to safety, I don't believe it is so dangerous as it appears but anyway a protection is needed.

Regats1 year ago

This saw would be VERY DANGEROUS unless securely affixed to a base where it won't slip or vibrate. The base, as pictured, will not keep the saw from moving around. At least make the base larger so it can be securely clamped to a table at at least two points.

andrea biffi (author)  Regats1 year ago
Motor is pretty slow, so the saw doesn't vibrate and the four rubber feet are enough to keep it still, since the wood base is very heavy (for its dimensions)
andrea biffi (author)  Wroger-Wroger1 year ago

modern saws also drink a lot of energy! this only asks 30W of power...

s551 year ago
dhilmes1 year ago
I love it for some of the stuff I do it would be handy
ibwebb1 year ago

This is a great instructable and you have some great pics to help out as well. This is one of those things that when I was going through it an wanted to smack my head .. one of those ' I cannot believe I didn't think of this' moments. This gives me a lot of ideas (and a lot of motors that I wish I would have kept now too lol). You got my vote here!

andrea biffi (author)  ibwebb1 year ago

thanks :-)

karti1 year ago

I voted!

agis681 year ago

awoseme job.....maybe some precaution details are missing but as idea is fantastic

thnx and voted

Looks like a death trap. Sorry but as clever it is, it's would be as scarey has hell to use.

wkearney991 year ago

Y'know, maybe in some post-apocalyptic world you'd need to do this... but given how phenomenally inexpensive a real table saw is... why bother? Why open the HORRENDOUS risks associated with a contraption like this? How a blade spins is not something to be careless about. How it's secured, both on the arbor and within the frame are IMPORTANT and should not be half-arsed like this.

Yes, it's a clever bit of repurposing, but it's a BAD IDEA.

andrea biffi (author)  wkearney991 year ago

One of the purposes of this making is to have a blade less and less dangerous than a commercial table saw. This motor is very slow and the disc cuts with abrasive force, not cutting material with blade's teeth, so you can't cut your finger neither putting it over the disc.

Carmelite1 year ago

You might want to check out Matthias Wandel's video series on converting a circular saw into a table saw. It might give you some ideas on how to add additional functionality to your saw!

andrea biffi (author)  Carmelite1 year ago

Mathias Wandel is already one of my greater inspirers! His projects are terrific!

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