Ammo Boxes for Panniers
Intro: Ammo Boxes for Panniers
I am an avid commuter and I wanted to add panniers to my bike, but with a twist. I was inspired by the use of the ammo box for the cover of "Final Doom", and Zapwizards computer mod. I had a few of those ammo boxes lying around, and I figured they would make great panniers.
STEP 1: Gather Materials
I did this on a whim, so I did not plan very well, or buy the best supplies.
There was only one place to get stainless hardware in my small college town, so I had to make do with what I had.
I bought some stainless machine screws(needed bolts), nylock nuts, and 1/2" clamps.
I had an old inner tube lying around to use in the clamps to prevent squeaks.
Finally you need the ammo box they are commonly refered to as 25mm ammo box(or can).
They are made of heavy duty plastic, open at both ends, have a rubber gasket, a removable divider for the projectiles, and they should be waterproof.
25mm ammo box
There was only one place to get stainless hardware in my small college town, so I had to make do with what I had.
I bought some stainless machine screws(needed bolts), nylock nuts, and 1/2" clamps.
I had an old inner tube lying around to use in the clamps to prevent squeaks.
Finally you need the ammo box they are commonly refered to as 25mm ammo box(or can).
They are made of heavy duty plastic, open at both ends, have a rubber gasket, a removable divider for the projectiles, and they should be waterproof.
25mm ammo box
STEP 2: Anti Squeak
This step became useless when I found out they make clamps with rubber dampeners already installed.
I wasn't into measuring so I just guesstimated with a lighter.
I wasn't into measuring so I just guesstimated with a lighter.
STEP 3: Mounting on the Rack
I just eyeballed it.
I left enough room so my feat didn't hit the ammo box.
I left enough room so my feat didn't hit the ammo box.
STEP 4: Fully Mounted
Mount both sides otherwise it will lean one way or the other.
STEP 5: Load Them Up
Plenty of room for a change of clothes and my school books.
Too bad it was way heavy.
Too bad it was way heavy.
STEP 6: Try Different Boxes
I did this for the photo op.
26 Comments
stevenj59866 10 years ago
you should rig a ammo box to the front end for a counter Waite to keep it from tipping
back
lane29 10 years ago
Sluttyduck 10 years ago
When I had them loaded with my books and clothes for the day the bike was very back heavy and would tip back when I wasn't on it.
frisbeechamp1983 12 years ago
Sluttyduck 11 years ago
I don't recall what the brand was, I picked it up at a bike shop ages ago. Part of it broke off and I eventually only used it to hold a u lock
rhendric 13 years ago
Sluttyduck 11 years ago
onrust 11 years ago
CatTrampoline 12 years ago
CatTrampoline 12 years ago
scubachase2000 13 years ago
thrillticks 13 years ago
Nate Cougill 14 years ago
Subfightr 14 years ago
Sluttyduck 14 years ago
Palifox 14 years ago
I_am_Canadian 14 years ago
SureShot 15 years ago
Sluttyduck 15 years ago
They are plastic, or possibly some type of nylon, they also have a gasket at each lid. http://www.galaxyarmynavy.com/item-9105.asp According to this site they're 13lbs!
I thought about taking a small grinder or something to grind out the inside to shave some weight(there's a lip in the middle), and they're pretty thick.
SureShot 15 years ago