Portable Air Conditioner
Intro: Portable Air Conditioner
I work out of my truck 8 hours a day as a security officer. My truck is my office. It is not cost effective to run my truck air conditioner all day. I built this portable air conditioner to use in my truck and it works great.
Parts List
1) cooler
Wal-Mart
1) 12 volt DC Fan
(My fan will run on AC and DC)
Wal-Mart
1) 4 inch 1/4 Bend PVC Hub
Lowes Hardware
1) 4 inch RDR DR 35 PVC Adapter
Lowes Hardware
1) 12 Volt DC Accessory Plug
Radio Shack
1) Piece of Plywood
Already had this
6) Wood Screws
7) Ice
Cut the plywood to fit the inside lip of the cooler. This needs to be a snug fit so you don't loose air but not too tight as you will have trouble removing it.
Cut two holes in the plywood, one for the fan and one for the PVC exhaust.
STEP 1: Portable Air Conditioner
STEP 2: Portable Air Conditioner
STEP 3: Portable Air Conditioner
STEP 4: Portable Air Conditioner
STEP 5: Portable Air Conditioner
Plug your DC Adapter into the fan and the other end into your vehicles 12 volt DC accessory plug. You are now ready to use your Portable Air Conditioner. The air will be cooler if you use bag ice, however bag ice will probably melt in about 2 1/2 hours. I freeze water in 1/2 gallon milk jugs. The ice will stay frozen twice as long but the air is not as cool as using bag ice. If you use milk jugs do not fill them up all the way. When water freezes it expands and will burst the milk jugs if they are filled to the top. If you like this project PLEASE VOTE FOR IT.
18 Comments
Joker972 7 years ago
Great suggestions JoeH9 & Toolboxguy! I'll have to try reversing the air flow on my design. I've added an aquarium pump to mine, and am working out the installation of a humidifier filter to act as the radiator. I use a 15 gallon cooler with gallon and half gallon ice jugs (Hawaiian Punch has a great handle/lid design). Looks like I'll be posting my first instructable very soon!
logicofficedubai 4 months ago
Charles200222 7 years ago
logicofficedubai 4 months ago
marydoss 4 years ago
JoeH9 8 years ago
If you ever notice the way firemen clear the smoke out of a house, they always set the fan a few feet back from the door then open the windows on the other side of the house. One important thing is that the open windows are bigger in total area than the door. This causes the wind blown by the fan to draw more air with it as it rushes thru the doorway. Plus the fan does not have to work as hard forcing the air. If you stand the fan off the top just a little and increase the volume of the exhaust ports, not only will it get a lot cooler faster, the running fan motor will contribute less heat...
ROD917 8 years ago
ROD917 8 years ago
ROD917 9 years ago
typogenerator 8 years ago
Here's a potential easy solution to this problem: Reverse the direction of the fan so you're *pulling* the air through the ice via the PVC inlet. You'd lose the option of directing the air flow, of course, but it's an easy fix and avoids over-engineering your very simple design.
ToolboxGuy 8 years ago
Nice work! If you are going to use plain ice and water, you could improve the cooling performance (if needed!) Please consider my suggestion so you can keep cooling off, even when the ice is completely gone. Granted, your ice will melt faster, but you will get a faster cooling effect, and the water left behind will still help keep you cool long afterwards.
I was originally going to suggest that you cut down a car radiator to fit inside here, but given the contaminants like rust, copper, radiator fluid and paint, you'd never be able to use it as a regular cooler ever again. Seeing how neatly you cut the plywood, I also assumed that this needs to be holding food/drinks at some point again in its lifetime.
So, let's build a food safe radiator instead. Take a few metal kitchen exhaust fan screens (use new/clean ones) and place/mount them into the ice/water vertically, so the air passes through the screen, but make sure to keep them upright, so the air flows through the screens. You could hang them right from the plywood to dangle into the slush, or make a simple bracket to hold a few of them in a row. Their position is best if all of the air must pass through them, and immersed in the slush at the same time. If you can find ones big enough to run diagonally and nearly touch the bottom, you'd have a real winner.
If you do stack several together, don't be surprised if your screens actually "ice over" from time to time. You have plenty of humidity in the box, and rapid cooling going on. If this happens often, take one or two of the screens out, or space them farther apart from one another, or reduce the fan speed (if possible) to reduce this effect.
ROD917 8 years ago
Battlespeed 8 years ago
With summer here, I wonder if you might try this with freezer packs instead of ice. You can get excellent packs used by fishermen, etc., and it eliminates a lot of the mess involved with ice. If you do, hope you'll post a reply!
ROD917 9 years ago
There are many things to consider. The fan speed, How hot the temperature is out side. Crushed ice, cubed ice, block ice or frozen water in jugs. Block ice last longer. I have got as little as two hours on days that it was near 100 degrees. I have also got near 6 to 7 hours on days in the low 80s. I use cubed ice and frozen jugs at the same time.
fabio.sato.94 9 years ago
How long does the ice last on one of these?
medicmeister 9 years ago
ROD917 9 years ago
seamster 9 years ago
Nicely done. Thanks for sharing this!