Storage Platform for the Back of Your Camper Van
Intro: Storage Platform for the Back of Your Camper Van
This is the next step we did in our sprinter van, after doing the insulation for the walls.
Since we have a Sprinter with the high roof, we have quite some space in the vertical dimension to organize some storage. Our goal is to have an elevated platform in the back area of the van where we can have a ton of storage under, and have our sofa/bed/table on top of that.
In this instructable, we show you how to make that back platform. When considering a comfortable height to build that storage platform, we settled on 17 inches, since it gives enough room in the sofa area, as well as storage space under. Most of the things we will store there are skis and snowboards, clothing, and camping gear. It is up to you to see what you want to store and what dimensions you might need.
To build the platform, we mainly used pine 2x3 studs, 1/2 inch plywood and carpet tiles. These are easy to find materials and not too expensive either. We are aware that this is adding some weight to the van, however, since it is a rear-wheel drive, we think this might actually be a good thing, especially for driving in snow! There are probably lighter ways to build this back platform, but considering our skills, budget, timeframe and accessibility to materials and tools, this was the best compromise for us.
It took us about 2 days to build the platform with 2-3 people. It cost about 100$ of materials (excluding the carpet tiles that we got for free).
DISCLAIMER: This is the first van conversion we are doing, so this is certainly a process of trial and error! We tried to describe at every step the reasons why we made the choice materials we made, so hopefully you can see that we used common sense to design this process. I am an industrial designer and design researcher and my boyfriend is a landscape architect with some knowledge in wood working. We see this project as an experiment and as a wonderful place to try out some ideas about design, materials and fabrication.
UPDATE: Since then, we have been doing some good progress on the van. Here are the next steps: Cedar panel walls, Bed-Table-Benches unit, and the cushions for the bed/benches !
If you are curious about the process, take a look at our timelapse videos!!
STEP 1: Materials
- 16 x 2x3 pine studs
- 3 boxes of 150 wood screws (8 3 1/2)
- 2 4x8 feet plywood sheets (1/2 inch thick)
- 16 auto adhesive carpet tiles (18 inches wide)
- 4 brackets to secure the platform down and screws
- L shape oak bracket
STEP 2: Tools
You will need:
- a small screwdriver
- a drill with a 1/8 bit
- a mitter saw
- a few C clamps
- a measuring tape
- a set square
- an exacto knife
- a ruler
- a friend to help you
We were able to find most of the tools we needed at the Vancouver Tool Library! Big thanks to their team who have made our project possible!
STEP 3: Frame the Wheels
The large rectangle:
- Start with a rectangle with 2 long studs (72 inches) and 2 short ones (11 inches). Use the mitter saw to cut the pieces to dimension. Use the drill to pre-drill holes before you put the screw in. Screw the pieces together. We used 2 screws on each attachment point to make sure the pieces did not rotate.
- Cut three more pieces that are 11 inches long to place with equal distance to make little separations in the long rectangle. Screw them in place from both ends.
- Measure the space you have before the wheel and after the wheel. From those dimensions, you can create two c-shape structures that you will add to the bottom around the wheels.
- To do so, cut a piece on the length you just measured. Then cut 2 pieces that are the length between the large rectangle and the wall (7 1/2 inches).
- Screw those pieces together in a c-shape.
- Screw this piece to the large rectangle at a 90 degree angle.
- At every corner, add a vertical stud of 11 inches.
- Cut another piece of 72 inches. Place it on top of the new vertical studs.
- Screw it in.
- Cut 3 more horizontal studs of 7 1/2 inches. Place them between the two top long studs at equal distances.
- Screw them in.
STEP 4: Bridge the Two Sides
Again, we pre-drilled our holes.
We placed 5 studs on the top, because these will support the weight of the future benches, table, and friends coming to visit the van! On the bottom side, we placed 2, on at each end, just to make sure to keep the structure square.
NOTE: we realized that to screw most of the studs, we had to screw from the inside of the small side boxes. This did not allow a drill to fit, so we used a small snowboarding screwdriver. This is probably because we did not think our whole process through first... so be warned! However, it worked out pretty well, just not as fast or effectively as with power tools. Can you imagine how people built stuff all by hand in the old days!
NOTE 2: we also made sure that all our studs were really square and at the same distance on both rectangular boxes.
STEP 5: Add Cushions Under the Platform
With the exacto knife, cut 1 1/2 inch thick strips of carpet. Peel the plastic off and place the carpet strip (with the glue facing up) on the floor under the bottom studs of the platform. Press to make sure everything is well glued.
We added the strips on all the corners of the platform as well as the middle studs.
STEP 6: Add Plywood on the Top of the Platform
Make sure that the split line between the two sheets will be supported by a stud, so that you can screw both pieces in.
Place the first piece on the platform. Use C clamps to make sure it does not move while you screw it in place. We placed screws all around the perimeter of the platform, at about each 16-20 inches. We also added a few to the middle studs.
Once the first sheet is done, do the second one!
Adding the plywood sheets provides a surface to build on, but it also helps brace the structure underneath to make sure nothing moves.
STEP 7: Add Carpet Tiles to the Platform
These are great since they are auto-adhesive. You just need to peel off the plastic sheet from under, place the tile where it should go and put pressure on it to make sure it sticks nicely.
For the tiles that arrive at the edges, take the measure and cut the tiles with an exacto at the right size. Use a ruler or a piece of wood as a ruler; basically, you just need something straight.
STEP 8: Secure the Platform to the Van
NOTE: The brackets alone might not be enough to make sure the platform does not move while we drive, however, based on how we built the platform, the boxes around the wheels also help keep the platform in place.
We had brackets for stairs (they are at a 90 degrees angle). So we used pliers to straighten them so they would become flat.
We used screws to attach the van attachment to the stud. We put one at each corner of the platform.
STEP 9: Final Touch: Oak Edge
First, measure the length you need. Cut the appropriate length.
Place the L bracket on the edge you want to protect. Pre drill holes so that the oak bracket does not split. Screw everything in place.
This is it! The platform is finished and securely attached to the van! Enjoy!
Next step is to finish the walls (CEDAR PANELING coming soon!) and build the benches (with plaid cushions!) that will go on top of the platform.
As I said in the intro, this is the first van conversion we are working on. We do not claim that this is the best way to build storage and a platform, however we believe that we have done a thorough research of online resources and what we present here is a nice summary of the best options we have seen out there, considering our budget, our skills, our schedule, and our future use for the van (winter adventures!). We welcome all comments or questions, since we are curious to see how others have done it.
Questions? Comments?
23 Comments
rruiz5 8 years ago
Was really debating whether or not to raise up the back part on a storage platform, but seeing your setup decided it. Now I just have to decide how high... Yours can actually fit a bike sideways, but not a small grill you say. What height would you have made it if you re-did it?
AudreyDesjardins 8 years ago
Hi rruiz5,
We have decided that it was more important for us to keep some space inside for 'living space' so that we could hang out in the evenings when it is too cold or rainy outside (usually in winter). This decision influenced how high we put the platform. At this moment, with the benches and table added on top of the platform, I feel like we did a pretty good estimate for how much head space is needed to feel comfortable. That being said, if we had just measured the bbq (we have a small weber bbq), we would have seen that it is just 15 inches tall, so we are off just by a few inches.... I suggest you measure whatever thing you think you want to store under the platform and decide based on that. As for bikes, we have a rack in the back of the van where we can fit them no problem.
Hope this helps! and have fun with your conversion :)
Valerie9399 9 years ago
-- Valerie from wi
AudreyDesjardins 9 years ago
Hi Valerie9399,
Thanks for your positive feedback, we are super happy people find these instructables useful! We are pretty satisfied with the way we have built the frame and bed-table. All in all, it is very easy to use and offers a lot of space of hanging out as well as storage space.
There is one thing we should have thought out better: we have a small BBQ (Weber) that we love to bring when we camp. However, it is just to tall to fit under the platform or to fit under the bench in the back. So we end up just placing it on the floor behind the passenger seat when we travel. We wish we had thought about a place to store it. So I guess the lesson here is: figure out what you want to bring in your van when you are traveling and make sure you have a spot to store it!
Also, this is something we can still add and we might: in the back, under the platform, we could also add really long heavy duty drawers that slide in and out. This would make it pretty easy to search for things and store things away. Just an idea. Right now, we are using milk crates (which fit perfect, out of sheer luck!) to store things and classify them.
Last thing: when building different sections of the furniture, if 2 parts are really close together, but not attached together, they will likely make some cracking and rubbing noises when driving. Make sure either to leave enough space in between, or to add little foam or felt pads. I describe this in more details in the instructables on the bed-table-bench construction.
Hope this helps! and enjoy the project!
veeguy 10 years ago
The more important thing is to angle saw any longitudinal boards so they do not become "spears" in an accident. You don't want to end up like an olive on a cocktail straw in an accident. Design your long boards and platform plywood as a series of short boards loosely joined. The use you are making of these boards needs strength mainly in the downward direction. The longitudinal force only needs to be enough to anchor the plywood. Your plywood platform could be several 18" width boards with angled edges to allow them to slip under/over each other in an accident. The long boards on the edges at the very least should have cuts made 3/4 to 7/8 through on alternating edges so the boards tend to break rather than pierce human anatomy if a rear end collision sends them forward. An X pattern of supports is even better so you have no long boards(spears) pointed at the driver and passenger seats.
My own design had a rolling platform under the bed platform that could be rolled out the rear doors to provide a table and cooking area for my Coleman stove, or rolled out the front of the platform to allow easy access to out clothes and personal items.
Lion of Love 10 years ago
AudreyDesjardins 10 years ago
Lion of Love 10 years ago
Lion of Love 10 years ago
Lion of Love 10 years ago
Lion of Love 10 years ago
Lion of Love 10 years ago
Lion of Love 10 years ago
ModMischief 10 years ago
We put a bed in the back of our passenger van when we go on road trips, but it's built to be quick to put together and take apart and is no where near as attractive as your version.
ledshed 10 years ago
bwh13 10 years ago
AudreyDesjardins 10 years ago
rolltidehank 10 years ago
ajalec 10 years ago
AudreyDesjardins 10 years ago