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I know you're probably not looking any longer, but for anyone else who may find this ible, look into EPScrete. It's made by mixing ground styrofoam with concrete. It can be made light enough to float on water. For fine detail, use the finest grade sand you can find, and add a plasticizer (Kongcrete) and fly-ash for workability. You can increase the detail by spraying a face coat with straight concrete, then filling the rest of the volume with EPSCrete. Consider adding basalt or fiberglass fibers for added strength and flexibility, and maybe laminate in fiberglass/basalt scrim for additional strength. http://norishouse.com/archives/582
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Posted:Jan 23, 2011
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