This project was a fun challenge for me, and posed a lot of little dilemmas along the way. In the end I was quite happy with the way it turned out!
Thanks for looking. Enjoy!
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I purchased one 2 by 4-foot panel of MDF in each of the following thicknesses: 1/4", 1/2", 3/4". I also purchased one 2 by 4-foot sheet of 1/8' hardboard. I had plenty of material left over afterward.
MDF is great for things like this. It's easy to cut, shape, and sand, and it doesn't warp, crack, or split like wood (unless it is left out in the elements, or you drill a screw straight into it). Be sure to cut, route, and sand it in a well ventilated area.
If you plan to make one of these, I would recommend finding a real joystick to work from. Measure it and make all your pieces proportional to it.
The top piece is cut from 1/2" material. See photos for details on cutting the beveled edge.
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http://www.dealextreme.com/details.dx/sku.27790
made in china of course!
I just bought some brand new Atari 2600 shaped USB joysticks from Legacy Engineering. Bought them back in October, took several months to come, but they are absolutely perfect, feel just like the original Atari 2600 joysticks, I've tried them with all of my PC games and with mame on my iMac - love em!
check them out: http://www.legacyengineer.com
Now somebody needs to come out with an Atari 5200 joystick! :-)
The only *tiny* gripe I have is that while I love the subtle humor in the notes on the pictures, and the inventiveness of the jury-rigged jigs, the small plugs about how you could do better with nicer tools got a little old after a while.
I still gave 5 stars, favorited, and voted for you tho! Congrats on a beautiful piece of work!!! (8O])
I have a shopsmith and a laser cutter... and I have NEVER made anything remotely this kool! OUTSTANDING job! Your use of jigs and thinking out each step... that's fine woodworking and planning. Again... OUTSTANDING!
Jerry