Conductive Thread Pressure Sensor

Conductive Thread Pressure Sensor
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Stitching conductive thread into neoprene to create a pressure sensitive pad. This sensor is very similar to the Fabric Bend Sensor or vis-versa. And also close to the Fabric Pressure Sensor, but the difference is that the conductive surface is minimized by stitching only a few stitches on either side with conductive thread. This creates a good fingertip pressure range.

The resistance range of these pressure sensors depends a lot on the initial pressure. Ideally you have above 2M ohm resistance between both contacts when the sensor is lying flat. But this can vary, depending on how the sensor is sewn and how big the overlap of the adjacent conductive surfaces are. This is why i choose to sew the contacts as diagonal stitches of conductive thread - to minimize the overlap of conductive surface. But only the slightest touch of the finger will generally bring the resistance down to a few Kilo ohm and, when fully pressured, it goes down to about 200 ohm. The sensor still detects a difference, right down to about as hard as you can press with your fingers. The range is non-linear and gets smaller as the resistance decreases.



I am also selling these handmade Thread Pressure Sensors via Etsy. Although it is much cheaper to make your own, purchasing one will help me support my prototyping and development costs >>
http://www.etsy.com/shop.php?user_id=5178109

As in all my Instructables the materials used for the sensor are basically cheap and off-the-shelf. There are other places that sell conductive fabrics and Velostat, but LessEMF is a convenient option for both, especially for shipping within North America. But they also ship to Europe within about 10 days.

Velostat is the brand name for the plastic bags in which sensitive electronic components come packaged in. Also called anti-static, ex-static, carbon infused plastic (So you can also cut up one of these black plastic bags if you have one at hand. But caution! Not all of them work, so test them first!)

To make the sensor fully fabric one can use EeonTex conductive textile (www.eeonyx.com) instead of the plastic Velostat. Eeonyx normally only manufacture and sells its coated fabrics in minimum amounts of 100yds, but 7x10 inch (17.8x25.4 cm) samples are available free of charge and larger samples of 1 to 5 yards for a minimum fee per yard.
 
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Step 1Materials and tool

Materials and tool
MATERIALS:
- 1.5 mm neoprene from http://www.sedochemicals.de
- Conductive thread from www.sparkfun.com
also see http://cnmat.berkeley.edu/resource/conductive_thread
- Stretch conductive fabric from www.lessemf.com
also see http://cnmat.berkeley.edu/resource/stretch_conductive_fabric
- Fusible interfacing from local fabric store or
also see http://www.shoppellon.com
- Velostat by 3M from http://www.lessemf.com
also see http://cnmat.berkeley.edu/resource/velostat_resistive_plastic
- Regular thread
- Machine poppers/snaps

TOOLS:
- Pen and paper
- Fabric scissors
- Iron
- Sewing needle
- Popper/snap machine (handheld or hammer and simple version)
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35 comments
Dec 31, 2011. 7:06 AMnattyclem says:
I like think this is great and I think it looks cool aswell.
Can I ask what program you are using on your computer in the video?
Nov 21, 2011. 9:23 AMbelachewtesfa says:
Hello Plusea

Is that possible to measure big load in this system?

Thanks
Dec 16, 2010. 4:17 AMloort says:
Hey there,
I was wondering if you were going to create a number of smallish, closely spaced sensor buttons that are arduino interfaced, would you recommend using the conductive thread method as per here, or the conductive fabric sensor as in your other instructable? which would be more flexible and which more durable?

Really cool instructable.
Dec 4, 2009. 5:29 AMshereen hussein says:
 it is really a gr8 work
i want to ask about how to make a pressure sensor to stop an alarm
My idea is to make a carpet with an alarm ( it's really hard to wake up everyday at 5:00 am to go to college) and this alarm will not stop unless i'm standing on this carpet

hope that someone can help me through this quickly :)
Dec 5, 2009. 6:33 AMshereen hussein says:
 thanks for your reply
Nov 4, 2009. 12:57 PMzyzar says:
It's impressive and i would love to try.. but may I ask..for stretch conductive fabric...do I have to order online only or is there available in the market???
Jul 28, 2009. 5:27 PMB.F.L.M says:
can this pressure sensor be "inlarged" like the one in your other instructable? how strong is this electricity conductive thread? Can it be used for something like a trip wire? I think these 'ibles are great, and they help open the door of imagination with this kind of thing From tripwires to 'whiteboard'-like programs, these ibles are the place to look for ideas!!
Oct 25, 2009. 11:37 AMSNYG says:
Halo Plusea
Can I talk to you on the phone
Aug 17, 2009. 8:15 AMB.F.L.M says:
im going to try to make a pressure pad that fits under a carpet that is 186x29
would it be necessary to make multiple 'contact points?'
if so, can i connect all the positives to one wire and negatives to another safely?
i really appreciate all of you help :)
Aug 10, 2009. 11:19 AMwillowtaylor says:
Could this be modified into a normally closed sensor so that it senses when pressure is removed?
Aug 11, 2009. 9:09 AMwillowtaylor says:
What I actually need the device to act as a simple NC on/off switch.
Jan 13, 2009. 10:41 PMDaemonMaker says:
I'm not familiar with the various qualities of neoprene offered on the SedoChemicals site. What quality do you suggest?
Jan 14, 2009. 7:16 PMDaemonMaker says:
Your explanation is far more useful than the tech specs given that I'm new to neoprene, thanks! I'm assuming that you are using nylon for the lining, is that correct?
Jan 2, 2009. 6:29 PMzephyrbunny says:
I love your projects. You've totally inspired me to venture into the soft sensor world too. Here's a video of a Fleece Bunny Pressure Sensor I just made today. I'm thinking of making a bunch of different animals.

I made the little sensor and then a second "jacket" to put over it to cover the exposed thread (fleece isn't thick enough to thread inside). And so you couldn't see the two tabs separately.

Thanks for posting this instructable!
Jan 5, 2009. 10:08 AMzephyrbunny says:
I always enjoy seeing other people's versions on my stuff too = )

I'm kind of interested in getting the different animals to create drawings in processing (so pressing the bunny draws different sized bunnies depending on how hard you're pressing). But I'm pretty new at all this and still have to learn how to get processing to even read from the arduino.

Another idea I want to try out is making a pressure sensitive yoga mat. I'm not sure what it would control, maybe some lights or drawing or music. I just think it would be fun to use yoga/pilates to make stuff. I'd love to hear any tips/ideas you might have for it.
Nov 17, 2008. 6:04 PMAnarchistAsian says:
hahahah, lol, all the related ibles belong to you!

and they're all featured....

*jealoussyyyy*
Nov 17, 2008. 7:12 PMAnarchistAsian says:
huh, yeah, i doubt people often search "fabric sensors" on google...

but since this has been featured, more people will know about it!

i'm currently working on a coil gun, and will post an ible... this could take a while...
Nov 18, 2008. 7:27 AMLftndbt says:
"fabric sensors" on google... You would be suprised. There is a massive craft following.
Nov 18, 2008. 2:51 PMAnarchistAsian says:
oh my...
Nov 18, 2008. 2:02 AMomnibot says:
Also all but one is featured.
Nov 18, 2008. 2:51 PMAnarchistAsian says:
yeah, impressive...
Nov 18, 2008. 7:28 AMLftndbt says:
WoW!! You continue to amaze me. Nice work once again. You have inspired me to contribute to this new fabric following. I'm almost finished my first effort. Thankyou.

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Author:Plusea