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Custom Nameplates: Glowing Alien Pods

Custom Nameplates: Glowing Alien Pods
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It is a bit of a custom I started, to create nameplates for children of family and close friends.  The first ones I made were very simple, just wooden letters cut out on a scroll saw.  With each new nameplate I create, I get a bit more ambitious. 

This is a custom nameplate I made for my nephew Owen when he was born.  It has a sort of  "alien pod" theme, due to the choice of font and use of glow-in-the-dark paint.  The design can be easily modified for almost any name, by changing the letters and adding or removing "pods" as necessary.

This project makes a great gift for kids or adults - it could even serve as signage in a shop.  It's also a decent project for a shop class, if you're in school and looking for something to make!
 
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Step 1Materials and Tools

Materials and Tools
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Here are the materials I used to make the nameplate.  Note that you can easily substitute almost any wood, though I prefer to use Baltic Birch because it's dimensionally stable and easy to work with.  Plus, the stripe pattern on the edges looks really cool.  Note that this material list is for making four "pods," adjust as necessary if you need to make more.

- about 1 square foot of 3/4" Baltic Birch plywood (Home Depot)
- about 1 square foot of 1/4" Baltic Birch plywood (Home Depot)
- about 1 square foot of 1/4" lexan sheet (Home Depot)
- about 1 foot of 1/2" acrylic rod (Ridout Plastics)

- glow in the dark paint or glow in the dark powder  (Glow Inc.)
- epoxy
- white paint
- clear acrylic finish (I prefer Minwax Polycrylic)


The tools are pretty basic.  I did everything "by hand" but a lot of the cutting could be done on a laser cutter or CNC machine.  Use what you've got!

- a variable speed scroll saw (I use a DeWalt 788)
- a drill (preferably a drill press)
- a small vertical sander
- skip tooth scroll saw blades (for cutting wood)
- crown tooth scroll saw blades (for cutting plastic)
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27 comments
Nov 26, 2010. 1:53 PMmickgoth says:
idea!, electroluminescent paint
Oct 26, 2010. 6:41 PMsx0wdzzded says:
I don't have Adobe Illustrator. What free programs would work?
Sep 9, 2010. 9:37 AMEll-e says:
I had no idea that it took so much planning and work jeff-o, I just thought it looked cool! Thanks again for all your hard work!!
Aug 25, 2010. 10:37 PMM_1008 says:
N3MO! How long lasts that glow?
Sep 9, 2010. 9:36 AMEll-e says:
If you expose it to light for about 2-3 hours before your child goes to bed it lasts all night, even if it's a 13 hour night!
Aug 25, 2010. 3:19 PMmikoto says:
Great instructable. You have my vote. I'll have to give this a try .
Sep 3, 2010. 7:48 PMmikoto says:
I think I might use a variation of this process after painting a mural of the Modern Warfare 2 Call of Duty on my Son's wall , he has grown out of Scooby doo and the gang. I'll post pics when I'm done
Aug 31, 2010. 2:55 PMluishfialho says:
Hi, when I saw your nameplate I just loved it, so I started to think in one for me to make. I found me with problems finding the tools to cut the materials. So I transform your idea in my brain to a simple nameplate, simple but interesting (I think). The idea is to create a wooden plaque with a name, cut the letters, then create a wood box behind it and put an acrylic plaque over the plaque with the letters. Creating a simple but nice box, where I could put the glow to show me the letters. What do you think about it, is it possible? May exist any problem with the glow contact with the wood? Thanks for your help, and for sharing this brilliant idea! ;)
Aug 30, 2010. 5:59 PMjpnagle59 says:
A very good build! I was wondering, and I am most likely shooting myself in the foot, so to speak- would it do any good to use both the powder GITD, and the GITD paint? Or, do some multi-colored letters...Anyway, thanks for sharing...
Aug 29, 2010. 5:37 PMnevdull says:
Very cool! Great idea!
Aug 26, 2010. 2:28 PMDesael says:
This is really cool! I SO want to try it! Your freakazoid pic is AWESOME, btw. :D
Aug 26, 2010. 2:18 PMgregliardo says:
I like the name choice for the glowing pods
Aug 26, 2010. 9:53 AMCodfishCatfish says:
Awesome stuff, I'm very impressed. I had tried a similar thing for my Ford grill badge with blue LED's but it was serious hard work. Good clear step by step instructions and for sure the powder glow gets my vote. Gets my clear vote on this one.
Aug 26, 2010. 7:39 AMHeaDCase says:
There's no such thing as overkill... When I first saw the title picture I imagined building it and thought "lexan disks with a connecting rod, an LED at the end, and masking tape" but you went the really REALLY hard way :) Respect man!
Aug 25, 2010. 7:43 PMzack247 says:
i might try this with some of those EL nightlights...

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Author:jeff-o
By day, Jeff is an electronics technologist at a large aeronautics corporation. By night, a mad scientist / hacker / artist / industrial designer wannabe!