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Hand-carved Iron Man head

Hand-carved Iron Man head
This is an Iron Man head I carved out of balsa. From chin to crown, it is about 145 mm tall, and about 90 mm wide at the widest part. It weighs about 150 g (a little over 5 oz.).
 
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Step 1Balsa block glue-up

Balsa block glue-up
I purchased blocks of balsa from a craft store and glued them all together as shown with wood glue. The individual blocks were approximately 3" x 5" x 1.5". When the glue was cured, the large resulting block was trimmed so the final dimensions were 6" x 5" x 3.5".

I made a side-view template of Iron Man's helmet by tracing a side photo of an Iron Man toy using basic drawing tools on my computer. I've included a PDF of that template just in case you are so inclined to make one of these.
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16 comments
Jun 25, 2010. 8:36 AMdarknessfalls says:
GREAT JOB FOR SOMETHING CARVED OUT OF WOOD!!!! might i make a suggestion though? carve out a midsize hole into the bottom, then carve out the eyes, place some icey blue plastic into the eyeholes and fit some LEDs into the head, would make something sick into REALLY SICK
Jun 25, 2010. 5:29 PMdarknessfalls says:
well it would be very sick (though you will need the plastic sheets to fit inside the eyes to give it that seemless look) you mentioned a larger project, any hints?
Jun 23, 2011. 7:59 PMdombeef says:
But put the rockets in the head and in the body, so when the rockets from the body are used up, the head will activate and fly off

I would watch that.
Mar 24, 2011. 10:17 PMTheRealZeeboo says:
Nice work!
Nov 23, 2010. 4:37 PMclemsonguy1125 says:
Awesome, how lond did this take from start to finish
Oct 2, 2010. 2:36 AMScreamo says:
Neat, i just watched iron man 2
Jul 28, 2010. 8:45 PMFoaly7 says:
Good conversation piece, better than a ship in a bottle on the mantle.
Jul 26, 2010. 10:09 AMthree0five says:
is it life size
Jun 25, 2010. 7:29 PMskimmo says:
wouldn't have guest it was wood from the first photo
Jun 25, 2010. 2:11 AMDerStu says:
so you are making an Iron Man rocket, awesome please add a video or the launch when you finish it
Jun 24, 2010. 6:08 PMJakeTobak says:
Absolutely amazing! Great job.
Jun 24, 2010. 6:06 PMnickodemus says:
Nice work!   The finished product is beautiful!


And it would make a nice adaptation to other characters as well...
I can already hear the Xbox fanboys screaming...    Master-Chief... 
Master-Chief... :D

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Author:seamster