How to build a garage from the ground up

How to build a garage from the ground up
Need some workshop space, a fortress of solitude, or a place to house your beer fridge? A new spacious garage is the answer, and this is the Instructable to make it possible. As a new homeowner and avid DIY type guy, I was up against a big challenge when tackling a brand new construction of this magnitude. Let my mistakes and sage advice steer you clear of pitfalls and heartbreak. Read on for a step by step guide to building a new garage.

The general process can be summarized as consisting of the following steps.

1. Understand your local rules and make a plan
2. Get the appropriate permits
3. Get quotes and contracts from any subcontractors
4. Order materials (don't forget beer)
5. Begin construction. Getting periodic inspections as required.
6. Get more materials
7. Continue construction
8. Curse your incompetence
9. Get more materials
10. Repeat steps 7-9 ad nauseam

DISCLAIMER: While this Instructable details my experiences building a garage, your mileage may vary. Use your brain, at your own risk.
 
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Step 1I love it when a plan comes together!

I love it when a plan comes together!
The key component of Colonel John "Hannibal" Smith's favorite saying, "I love it when a plan comes together!" is the plan. Take that to heart and you will spare yourself a lot of trouble when building a garage. You will need to plan the layout of the new garage within your lot, plan the size, shape, and look of your garage, plan the materials needed, plan the subcontractors, plan the permits and inspections, plan the zero-cost (beer compensated) workers, plan the timetables, plan the weather... well you get the picture. If planning is not your cup of tea, then maybe you should just write a check for ~$25k to get it done by a crew of folks who will do a fine job without you learning a damn thing.

So step 1 is simply this: do the legwork and get a plan together. Easier said than done.

Key areas to consider:
1. How big do you want the garage to be?
2. How big can the garage be (city ordinances!?!)?
3. Where and how many doors and windows?
4. What type of roof?
5. What parts are you going to subcontract?

The plan will depend on the rules in your local municipality. Since I undertook this project under the rules of a major metropolis, my example will be on the more restrictive end of the spectrum. If you live in the sticks, then you can probably build as big and awesome a garage as you like. Not me. :( So from this point forward I will be presenting the garage-building process from the point of view of a homeowner in the city of Minneapolis, which should transfer in large part to any city in the US of A.

The first thing to do is visit your city's website to learn about the permit and building plan process as well as any special restrictions in your area. Click here to go to the Minneapolis permit page.

Take the time to talk with your neighbors as well to give them a heads up on your plans for dominating the landscape with your new garage. If they don't like it then at least they can get used to the idea while you get underway. If you live in a neighborhood controlled by a homeowners association, you may need to talk to them as well. They really know how to put the ass in association. In general, as long as you do not require a "variance" or exception from city rules on such things as garage height, placement, and so forth you can build regardless of objections from neighbors.

In Minneapolis, we have alleys behind the houses in a lot of neighborhoods and very deep narrow building lots. As a result I didn't have room to expand the existing attached one-car garage. So I decided on building a detached two-car off of the alley in the backyard. The key municipal codes of interest were the required distances that must be maintained between the new structure and the property lines, adjacent structures, the alley right of way, and other urban features. Click here to read the relavant document (PDF).

You will want to draw up a sketch of your lot and your neighbors' lots so that you can get an idea of how things will fit in your yard in relation to the lot lines and other buildings. Get out a tape measure and a friend and take a walk around the yard to get accurate dimensions for the sketch. You also need to locate the metal stakes that mark the corners of your lot. These are often buried a few inches underground and are set 1 foot in from the actual lines. If you can't find the markers on your lot corners, walk around and find your neighbor's. It is permissible to use theirs as a reference point if you know your lot dimensions. I located my neighbor's corner marker two doors down which was very lucky. If you can't find these markers, you will have to commission an official survey ($$$) to locate them in order to draw up the site plan sketch. This sketch is required by the city in securing a permit, you will need to show this sketch and get the plan approved before a building permit will be issued. See my sketches below. The city of Minneapolis requires a top view building site plan with relevant dimensions as well as a series of detail and elevation drawings of the building itself. As you can tell the level of artistry involved does not need to be high.

When making the drawings, be sure to use the wonderous series of tubes we call the Internets to check the city webpage for property line and lot size information as well as using your favorite satellite imagery site to get info on the placement of buildings in your immediate vicinity . While a 3D model is not required by the city, I found Google's SketchUp to be a useful tool for visualizing how the garage was going to look in relation to the rest of the house, trees, neighbors, etc. Download it here. A sample shot of my model is below.

Once you have a set of drawings to your liking you can take some time and head down to the Minnesota Development Review offices at 250 S. 4th St., Room 300, Minneapolis MN. As a first-timer this can be intimidating, but even though this bureaucratic organ qualifies as part of "The Machine" the people there are there to help you out. If you read and understand the rules, bring in a good site plan and drawings, they will happily inform you of any problems, give you time to correct them, and then take your money with a smile. For reference, our 440 square foot detached garage cost $300 for a building permit. I also had to lop off 2 feet of the width since the city of Minneapolis allows a maximum of 676 square feet of accessory building. My existing 1-car attached counted towards that total, a fact I had overlooked. On your way out of the review office, be sure to get a parking token. With the new permit in hand, I was ready to begin purchasing materials, locating subcontractors, and other details.

In summary:

1. Communication with the building permit office and your neighbors is helpful and important.

2. Take the time to know the city rules.

3. Take measurements of your lot and draw up your site plan on your computer. Experiments here are easier than moving foundations later.

4. Get your plan approved by the city and get your permit.
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132 comments
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Dec 18, 2011. 3:32 PMgraydog111 says:
I have a 50' x 50' steel building divided 2/3 is a shop with a concrete floor, 1/3 is storage room with dirt floor. It was built before I bought the property. I would like to suggest three things :........... (1). Put your big air compressor as far as possible from work area to lessen noise when compressor is on ...................... (2). Make shop floor 2 inches or so higher than driveway so water will not come into shop. We had a deluge of rain and water came in......................................... (3). If shop is a distance from house, consider installing security alarm system with loud siren on building and hard wired small siren inside house. You will not hear alarm on building if it sounds at 3:00am, but you will hear small alarm inside house. I bought a HoneyWell with 6 zones on eBay for about $150.  It adds a lot of peace-of-mind. 
Aug 20, 2011. 2:34 AMjmaloney2 says:
I actually paid a guy $500 to shingle my garage when I got to this point. The roof had an 8/12 pitch and it was worth the money to have it done in 5 hrs vs 3 days
Feb 28, 2011. 11:08 AMwakojako says:
very good.
did you use sketchup BTW?
PS like the a-team reference!
Mar 1, 2011. 8:34 AMwakojako says:
thanks for the reply
Dec 1, 2010. 10:38 PMrhombus00 says:
I have a 24' x 24' garage. The walls studs are 16" on center, but the ceiling joists (2 x 6) only run along every 3rd stud (48" on center). I would really like insulate and drywall the ceiling and use the new "attic space" for some light storage. I was thinking that doubling the number of joists would give me 24" on center. My questions are:
1. Would that be enough to support some light weight storage?
2. The rafters sit right over top of the studs, so my existing joists are ~2 inches off to the side. The new joists would rest in middle between studs. Would that be putting too much load in a bad place?
Dec 7, 2010. 11:15 PMrhombus00 says:
Thanks for the reply.

There is no central beam. They were able to span the 24' distance by using two 2x6. They are each about 13' long and are fastened together with several screws at the overlap. They are then fastened to a vertical 2x4 running from peak of the roof. Kind of scary, huh?

I don't know much about framing, but it doesn't sound like the joists should be able to support anything on their own; all the support would come from the 2x4 tied into the roof.

I'm going to have a framer come by and check it out for me. Hopefully, I can get away with replacing the existing stuff with 2x10 on 16" centers.
Dec 31, 2010. 12:32 PMrhombus00 says:
Yeah, I was surprised when I tested the strength of the existing joists. They used some kind of plywood as mending plates to join the vertical 2x4 to the 2x6 joists.

In any case, I ended up going to Home Depot and speaking with someone at their Pro Desk. He thought I would need a center beam and referred me to their LVL manufacturer. After I spoke with them and provided the dimensions and the live/dead load and they recommended four 1 3/4" X 16" LVLs.

I just have to figure out how to tie it into the walls. I plan on running it under the existing joists, but I will have to cut into my top plate so the top of the LVL will be on the same level as the bottom of the joists.

Thanks for your help.
Jul 27, 2010. 2:08 PMbit_bucket says:
Your a great help but I need to self install a 4 way switch for a man cave (3 switches one light) any help?
Jun 27, 2010. 7:35 PMtnnv says:
When setting the walls on the concrete slab (with anchors all in place, etc) does the framed out wall set even with the edge of concrete or overhang slightly, say 1/2 inch? Reason I ask is the company that is building my trusses asked and I had assumed they would be flush/even with my concrete edge. Is one way better than the other or what is the preferred method?
Jun 22, 2010. 9:14 PMrzook says:
what software are you using for your cad drawings? is it free?
May 27, 2010. 9:00 AMzra says:
Thanks for taking the time to put this together, what did you use as a moisture barrier? Did you insulate the walls?

Thanks
May 27, 2010. 10:23 AMzra says:
Thanks so much for the quick response.

Yes I'd like to see any additional work you've done.

I'm planning the same sort of garage thing, but I want to insulate the roof and walls. We get no ice here in So Cal, but it gets roasting hot in the summer. I have been told to make sure to use a moisture barrier and weep screens at the bottom of the walls to avoid mold problems.

On another note, was there a reason you chose this type of roof construction over what is called Type 5 which has a central beam and provides more open rafter space?

I'm in the research phase, I'm right on the fence between trying to build one myself and just buying a Tuff-Shed brand garage as I don't have a bunch of framing experience.

Thanks again
May 29, 2010. 11:50 AMzra says:
I'd like to do it myself, after reading all of this I'm considering very seriously. The project is about as complicated as yours except for demo of the existing structure. I have an existing garage that is the New Orleans of garages, it's 8" below grade on all sides when it rains hard I get 2" of standing water inside and after 60 years some of the sill plates are rotten and the stucco is peeling off. I'd need to knock the whole thing down, though I could probably salvage a lot of the lumber, pour more slab on top of the existing slab to raise it up with rebar to hold it in place and then build a new one on 1' stem walls. This would also give me a chance to make the garage 10' longer. I'm thinking of a Hybrid approach, a contractor to prep and pout the slab and stem walls and maybe a roofer to do the shingling and perhaps a pro for stucco. I read through your piece again, some details that seem to be missing are the actual building of the trusses and the block stem wall.
Apr 26, 2010. 8:27 AMbrichins says:
Stacking your trusses that way makes it much harder to roll them into place. Also, the way you show it here, your last 3-4 trusses will be impossible to roll upright, since the placed trusses would be in the way.

It's easier to lay them flat, with the peak (tip) laying on the cross wall (over your garage door in this case). After the first truss, spread the others out a little, like a spread deck of cards, to distribute the weight. Keep the bottom chord of each truss on your top plate.

If you do this right, you can just stand each truss and wiggle it over into place, rather than flipping each one completely over. Safer and easier.
Apr 26, 2010. 11:49 AMbrichins says:
Bet that was fun! :)

Forgot to mention, for the last few trusses you have to move them up against the completed trusses and work from the other end. Be sure to follow your layout (you DID mark a layout, right?) or measure off the places trusses so your sheeting lines up with your trusses.
Apr 26, 2010. 8:34 AMbrichins says:
Exactly right :) Putting the strips on in this pattern drives any water towards the outside instead of to the wall.

Great instructable, by the way. Looks like SketchUp for the visuals?
Apr 26, 2010. 8:32 AMbrichins says:
Starting on one end actually makes this a little easier. By cutting a few shingles in half and using them to start/finish a row, you will have less waste.

You'll also save time by doing 3-4 rows at a time and working all the way across, so you don't have to move around as much walking back and forth cutting and filling the ends.
Apr 9, 2010. 7:50 AMjpb280 says:
Hello jmengel!  GREAT write up.  Love the sarcasm and jokes throughout.  As everyone else who is reading this, I too am in the planning stages of building a garage.  How big is your garage door?  Is that a 2 car or 1?  TIA!
Mar 5, 2010. 11:10 AMfcruise says:

Great site!!!   My roof will be 7/12 pitch.  I've seen others nail down 2x2's or other size strips on the roof to use as footholds while on steeper inclines.  Seems to me this would damage the felt---- or would you start at the top and work down in this case, removing the strips as you go?  I'm in the southeast so I don't have to worry about ice barriers (thank goodness)...

I'll have the same issue with shingles....

Feb 10, 2010. 5:46 PMnyotasandja says:
These are the best instructions ever written...
Do you have an idea how much it would cost to build a commercial lube shop? Let's say 3 bays, 1 waiting area, 1 restroom, 1 office and 1 break room?
I think I could really use your help as much as possible. If you think you could help, e-mail me at nyotasandja@hotmail.com

Thanks a lot!
Jan 18, 2010. 7:20 AMnashsimmental says:
I'm adding an attached 2 car to my existing 2 car and I'll be using 2x6 construction with 1/2 ply sheathing with 1 3/4 styro over the ply. ( I want to heat the garage ) the styro was free from a industral building under construction that was damaged from a tornado. I was thinking that I would have trouble securing the window and door flanges to the styro so could I insert a 2x8 frame into the window and door openings to be flush with the exterior sheathing and give me something to nail to? I know I would have to widen my opening 3" (1 1/2 each way). I live in Illinois in the country and have fields a mile each way around me and the winter winds get a good run at the house. The house is cedar sided but I was thinking about Hardy concrete board for siding for more rot resistance. Thanks for any advice!
Jan 10, 2010. 9:01 AMrglbgl41 says:
I just completed a 24X24 foot work shop using this site. The building turned out great. Now I have to get the electrical installed. Any help doing this?  Thanks for the great instructables
Aug 22, 2009. 4:11 PMregoody43 says:
I plan on building a 28'x32' to add a car lift. Any suggestions on wall height. I was thinking 2' block and 12' walls. The area for lift 6" concrete rest of floor 4" concrete. Suggestions please. These steps are very helpful that you posted I plan on doing all the work except foundation and concrete to save on cost. With money saved I can add lift. Thanks
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Author:jmengel