How to build your own Deadmau5 mouse head helmet!

 by Intrica
Contest WinnerFeatured
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So you're a HUGE Deadmau5 fan and have been aching to get your hands on one of those sweet Mau5 heads - but NOT one like some of those epic fail's you've seen some people wear... you want a legit head that will be envied by all.  Well, I'm here to help.  The process is long, it takes a huge amount of determination and patience, but I promise you, in the end, you will have the sikkest Mau5head of any you've ever seen! 

Alright, LET'S GO!!!!


Materials:
14” acrylic lamp post globe with 5.5” neckless opening – any color www.superiorlighting.com
6” acrylic lamp globe – white www.superiorlighting.com
4’x8’ Dow blue extruded polystyrene Styrofoam sheet 1/2” thickness
12” fully threaded rods 8/32” diameter (4pcs)
1 ¼” fender washers (4pcs)
8/32” wing nuts
Professional grade ratcheting hard hat
Lighting for eyes, can use LED’s – I use EL wire from www.coolneon.com
2yds fabric – 4 way stretch is best
Hot glue gun and glue sticks
Liquid Nails for foam adhesive and applicator gun
Stitch witchery
Clothes steamer
Ball end sewing pins
Dremel with bits for cutting, sanding, and drilling
Jigsaw or open ended hacksaw
Fabric measuring tape
Scissors
Single-edge razor blades
Small jaw clamps
Metal Mesh Food Cover Dome
Nylon tights or sheer chiffon for mouth
Electrical or duct tape
Poster board
Sharpie marker
Safety Glasses
Protective Gloves
Wire cutters
Rubbing Alcohol
Black Spray Paint


Getting Started:

Before you begin building your own Mau5head, there is one thing I cannot stress enough, take a great deal of time in the beginning to PLAN. Not only are the collective materials needed an investment, but to create your head properly, it will also take a lot of time – you want your final product to be worthy of all the blood, sweat, and tears that go into its creation! Find a few reference pictures to work from for inspiration and keep those at your work desk, it will help you to visualize along the way, as the head won’t look like much until it all comes together in the end.

For the most accurate replica, a 14” acrylic globe should be used, however if you are very petite a 13” could be used, or if you’re of a larger build you may consider a 16” globe, but in most cases the 14” will be ideal. My measurements are based off of a 14” diameter globe, if you should use a different size, please keep this in mind and adjust your measurements accordingly.


 
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Step 1: Marking Your Globe

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Upper Lip.JPG
Lower Lip.JPG
Neck template.JPG
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The first step is to mark grid lines on your sphere dividing it into quadrants. DO NOT rely on the little “nipple” opposite the neck opening to determine center, these are often off by a half an inch or more and can throw off your entire layout if used as the midline. Measure 19.25” from the edge of the opening at several places to find the center opposite the neck. Divide your globe into vertical quadrants intersecting at this point. Make a ring of poster board 44” in circumference that will fit perfectly around the globe at its widest point, and use this ring as your guide in drawing the lines. It will help you create a very accurate, crisp line easily. After both lines are drawn completely around the globe, measure from the center point down 11” on all 4 lines to locate the equator midline of your globe. The old phrase, “measure twice, cut once,” applies here as much as it ever could! Before proceeding to the next step, recheck your measurements one last time to make sure they are all equal.

The neck opening should be angled toward the back to both look the best and have the most natural angle when worn. The easiest way to map out the circle for the opening is to create a ring out of your poster board that measures 9” in diameter and place it on the existing opening front. The remainder of the circle will extend slightly up the back of the globe – be sure to check that the ring is equal on either side so that your opening will not be lopsided. Secure with tape, trace around ring with a sharpie, and remove poster board ring.

The mouth opening will rise slightly above the equator line in the center. Mark a dot 5/8” above the equator on the front center line to determine the high point on the mouth. Measure 6 ½” down from this dot to find the lowest point of the bottom lip and mark this point. Now place a dot on the equator line ½” in front of the side line on each side, this will be the outer edges of the mouth. Again, strips of poster board will be incredibly helpful to create even, straight lines. Use tape strips to secure the poster board across the globe starting with the center top point to outer edge points, draw your line with a sharpie. Then, using the same poster board strip, repeat this on the bottom edge from the lower point up to the outer edges. This will create a perfectly curved lower lip, and perfectly straight upper lip.

Don’t worry about marking the ear position yet, we will do that once the ears are built.



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Nicfonfuk says: Mar 26, 2011. 6:13 PM
check out my stop motion video of making mine
http://www.youtube.com/watch?v=IUqjMk3I_x8
Intrica (author) in reply to NicfonfukMar 28, 2011. 10:51 AM
LOVE THE VID!!!!

Saw you during Deadmau5's set at Ultra - bling bling bling was clearly visible from the stage, great work man! =D
brandonhauser1 says: Jun 19, 2011. 1:52 PM
Hey Intrica!
Been a while since I've posted but I changed the ear template... now it's more accurate and has where the all-thread rods go marked out. When you print this make sure your printer setting aren't set to stretch to printable area... set them to none or no change. Also once this is printed you must take scissors or a straight edge cutter and trim down the inner edges where the four pages meet all the way to the black line so that where the pages meet there is no white beetween the lines. Good Luck Everybody!!!
kunibelt in reply to brandonhauser1Jul 5, 2011. 8:18 AM
were we supposed to cut the white stuff off the horizontal half pieces? if we are then it was 12" ear
brandonhauser1 in reply to kunibeltJul 5, 2011. 3:17 PM
I cant really remember... Just cut out the shape of the ear and figit with it till its 13x13. Im not sure if the sizing was exact, but the shape is exact
jnieman in reply to brandonhauser1Jul 26, 2011. 11:03 AM
Hey, I printed out that and it's only 10 inches wide. Its supposed to be 13...
Loljim says: Sep 19, 2011. 5:34 AM
All done with mine!
blandreneau says: Sep 19, 2011. 2:27 PM
All finished thanks for all the help! Can't wait to show it off for Halloween and LSU Tailgating!
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audoh says: Sep 25, 2011. 6:32 AM
Finished my mau5 head. thanks for all the help, couldnt have done it without youu !
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mdeliso in reply to audohSep 29, 2011. 3:31 PM
what kind of fabric is that?
audoh in reply to mdelisoSep 29, 2011. 5:53 PM
stretch velvet, perfect for a mau5 head. gives a fur mouse-like feel.
Intrica (author) in reply to LoljimOct 1, 2011. 10:15 AM
AWESOME!!!!! thanks for posting this!
ashleykaye says: Oct 1, 2011. 7:08 PM
meet ms. pacmau5 :) thank you for your amazing instructions.
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Intrica (author) in reply to ashleykayeOct 2, 2011. 10:12 AM
BY FAR MY FAVORITE DEADMAU5 HEAD EVER BUILT!!! I freaking LOVE LOVE LOVE this! Great design concept, excellent execution, and love the inspiration from the head I built for Lindsey in the eyes! LOVE IT!!!!!!!!!!!!!!!! =)))))

nikiehuske18 says: Oct 15, 2011. 8:31 PM
i absolutely love this! i made my helmet a couple months ago and recently just re-did it. ive worn it to the local rave scene as well and get loads of attention, and i have you to thank for it! lots of thanks and <3 =]]]

the new one is the black one. the eyes still light up and there are speakers on the inside
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Intrica (author) in reply to nikiehuske18Oct 15, 2011. 9:17 PM
Awesome! Thanks so much for posting pics!!!
Intrica (author) in reply to abloom4Oct 15, 2011. 9:27 PM
HAHAHAHHAHHAHA AWESOMENESS!!!!
NFreak says: Oct 16, 2011. 7:46 PM
This tutorial was so helpful. I did a bit of tweaking and took some stuff from some of the other guides, but the heads a friend and I made turned out pretty badass! Thanks a lot, this made it a LOT easier. Though I think my furnace of a head caused a lot of the glue on mine to melt or something. Everything was completely secure when we got to the concert, lasted through all three openers, but everything just started falling apart as soon as deadmau5 came on... One eye fell off and cracked, some of the EL wire came loose, the hard hat fell out, a speaker almost fell off, it was unwearable after that. Oh well, Joel still loved it when we met him later regardless. :) Just gotta fix it up a bit for Halloween!

Attached some images, but these albums show them off a lot better in higher res.
http://imgur.com/a/PmuQM
http://imgur.com/a/QG0EV
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GamblySmurf in reply to jniemanOct 19, 2011. 11:50 AM
Download Foxit Reader and use it to open the template.

Go to Print and choose Custom Scale in the scaling options. Set it to 106% and the inside edge of line should be 13" across when you print it out.
abloom4 says: Oct 21, 2011. 8:35 AM
Thanks so much for the instructional, i couldent have done it without it
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Intrica (author) in reply to abloom4Oct 21, 2011. 9:51 PM
Awesome! love the tat!!!
Intrica (author) in reply to NFreakOct 21, 2011. 9:58 PM
Aww Joel loved it! Rock on!
tevans9 says: Oct 29, 2011. 4:59 PM
thanks for the great guide!!! reppin my maryland pride!
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pumpkinmau5 says: Oct 29, 2011. 5:50 PM
Intrica. I just want to THANK YOU SO MUCH for you detailed instructions that helped me put together my first mau5head. I wanted to try my own unique design, but you gave me the blueprint to make it happen.

Deadmau5 was doing a Halloween show at Petco Park this year, so my plan was to make a halloween inspired mau5head. I love to carve pumpkins every Halloween, but this Halloween would be different. I would be carving a Pumpkinmau5.

You wouldn't believe the "celebrity status" I had that night. I was taking pictures non-stop the whole night with mau5 fans. To really build the Pumpkinmau5 brand, I also created a website and facebook page to promote.

Check out Pumpkinmau5 at http://pumpkinmau5.com or http://facebook.com/pumpkinmau5

It took me a whole month to plan and create this design. And following in your guiding footsteps, I plan to publish some helpful instructions on my blog for other mau5 fans that want to create their own Pumpkinmau5 in the future.

Thanks for helping me create one of the most amazing and unforgettable nights of my life. Major kudos to you!!!

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eomonkeyboi24 says: Oct 30, 2011. 2:48 PM
Thank you so much!!! Finished my mau5head just in time for halloween! I actually took it to a halloween themed Excision concert! Everyone loved it. Best costume I've ever worn. Glad to have people who can make the instructions on how to do this. I wouldn't exactly have made the most durable head if it weren't for you. It held up so well at the concert even through dancing, bumping the ears into doorways and the occasional friend. :P These can get HOT tho. If you dance in them take a break now and then and drink plenty of water. I will for sure be adding a fan in my next one. Hope all you have fun with your own head and thank the author. THANKS INTRICA!
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defau1t says: Oct 30, 2011. 6:31 PM
Thanks Intrica for taking the time to make this guide, without it I never would have been able to make such a clean and perfect mau5head! Highlights: one piece of fabric (only 2 small seams from corner of mouth straight down), fan, white eyes and red outline that lights up to music. I was able to complete it in about 40 hours and just in time to see deadmau5 in SF last night, it was a big hit! Everyone wanted to take pictures with me or try it on themselves. Everything held up for the entire night. Thanks again for everything!
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mmm727 says: Oct 31, 2011. 8:02 AM
Thank you SO MUCH Intrica!! Couldn't have done this without you! Here's my blog post with a shoutout to you of course, along with my abbreviated step-by-step photos http://mary-malone.blogspot.com/2011/10/measure-twice-cut-once-my-halloween-diy.html
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rlongo1 says: Oct 31, 2011. 12:20 PM
thanks for the great instructions... came out awesome, I almost lost it trying to get the fabric right, but the rest of the build was fun, thanks again.
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Sycotic Rampage says: Oct 31, 2011. 6:47 PM
just finished mine for Halloween, im the red one. Dude thanks alot for the instructions they were great.
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bodaciousbruin in reply to Sycotic RampageOct 31, 2011. 10:05 PM
that's awesome that you guys had jackets to go with the heads! Brilliant!
bodaciousbruin in reply to pumpkinmau5Oct 31, 2011. 10:08 PM
Man that is seriously awesome! I'm really sorry I missed seeing you at petco. I would have loved to get a look at this close up.
bodaciousbruin says: Oct 31, 2011. 10:20 PM
Thank you so much for this guide Intrica, and to all the members of the community who post here. This was a fun project and I can't imagine doing it without you. I learned a lot from doing it and I am itching to make another one. This time better and more creative. I got it odne in time for Haloween AND the mau5 show in Petco Park on 10/28 which was amazing.

I've posted a public FB gallery of the progress of the costume if anyone is interested. (I don't know how to make a video of the photos for youTube). Please PM me here if you have questions.

http://www.facebook.com/media/set/?set=a.10100815450841796.2991338.2524468&type=1
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MsTex says: Nov 1, 2011. 8:08 AM
Thanks so much for this super amazing tutorial!
I, (like alot of people below) Made a Mau5head for Halloween and got so many looks! and "What is that?" and "Where did you get it??"
Thanks a bunch! Here's mine :D Complete with EL wire lighting around the head!
Also I'm currently working on another and will take pictures soon~!
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Intrica (author) in reply to MsTexNov 1, 2011. 6:40 PM
Aww! super cute!!! I'm sure you had a BLAST! Thank you so much for posting pics!
Intrica (author) in reply to bodaciousbruinNov 1, 2011. 6:44 PM
Wow Ben! Looks phenomenal! And the FB gallery, love the photo documentary of the process, great job! Thank you so much for posting pics, and please keep us updated on future builds! ;D
Intrica (author) in reply to Sycotic RampageNov 1, 2011. 6:47 PM
hahahahah Awesome! looks like you guys had a blast hahahaha
Intrica (author) in reply to rlongo1Nov 1, 2011. 6:49 PM
The fabric is definitely the hardest part, but yours turned out great! Also love the yellow eye lighting, great job!
Intrica (author) in reply to mmm727Nov 1, 2011. 6:52 PM
Aiiiiieeee!!!! I am loving all the girlmau5 love I am seeing this year for Halloween!!!!! HA! TAKE THAT BOYS!!! =D Nothing like a sexy girlmau5 to rock Halloween. Thank you so much for posting pics, and your awesome blog <3
Intrica (author) in reply to defau1tNov 1, 2011. 6:55 PM
SO MUCH WIN!!! I'm sure Joel loved it! And how bad ass did you feel rocking your flawless mau5head when you looked around and saw others with their ears falling off or other megafail qualities? Great job, your hard work is easy to see! Thank you for posting pics!
Intrica (author) in reply to eomonkeyboi24Nov 1, 2011. 6:57 PM
OOOH I LOVE THE GREY!! stealthmau5! Looks great, super good work on this one! I am sure you got mobbed by people with questions, high fives, and tons of attention. love it! Thank you so much for all your hard work and for posting pics!!!!!
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