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Picture of How to make a Nimbus 2000
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In the Harry Potter universe, Harry receives a Nimbus 2000 racing broom from Professor McGonagall when he joins the Gryffindor Quidditch team. This is how I made mine for a Harry Potter Halloween party.

I've entered this in for the Halloween Props competition, feel free to cast a vote if you like this!
 
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Step 1: Always reference your work

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First step is to get reference pictures of the broom so you know what to aim for. I used this replica from Cinereplicas as the basis for my build. I imported the side view into a drawing programme and scaled it to the right size for my height. This allows me to work out the ratio of broom to stick and the right diameters. Close up photos also allow me to see what various parts are made of and how things go together. Notice how the back half is more curved like a tree branch and the front end has a sharper curve like it had been shaped into a broomstick.

Step 2: Material girl

A rough summary of materials:

1.5m length of 2x6" wood, I used pine
18mm dowel
22mm dowel
~ 1.0m of 10mm diameter nylon rod
~ 150 strands of willow, bear grass, dry reeds
Strip of 12x2mm aluminium
A piece of 24mm aluminium bracket
A 4" nail
Dense foam (like Plastazote) or cardboard
Sticky tape
Various sized screws
Mahogany wood stain
Black paint
Maroon / Medium brown spray paint
Gold spray paint
Lacquer

Tools:

Jigsaw
Sander
Router with radius bit (optional)
Heat gun (a gas kitchen hob is possible but not recommended)
Scalpel
Hot glue gun
Superglue
Electric Drill
Clamps
Personal Protection Equipment

Step 3: Pattern makes perfect

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Scaled up, I drew the stick onto cardboard, cut it out and rode around on it to check for scale. I traced around it onto a piece of 2x6" pine that was laying out in the garden and cut out the rough shape with my jigsaw. I extended the stick into the bristles section for support later. The 2x6" is a good starting point as the 45mm thickness works out nicely without much shaping for a broom 45mm in diameter.

Step 4: Shape up and shut up

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Put on a dust mask, then take off the corners with a radius router bit to save on sanding later. If you don't have a router, you could use a jack plane for the more traditional feel. Then crack out an electric sander with some 60 or 80 grit paper and get shaping the wood so that it is nice and round and smooth. And wear some goggles, as the dust goes everywhere. Finish it with some 240 grit paper for a nice smooth finish. Clean the wood with a slightly damp cloth to remove all debris and allow to dry.

My piece of pine is very light in colour, the Nimbus 2000 is mahogany. So stain the wood with a mahogany wood stain. If you can find a mahogany wood varnish, that is good too as it adds a lovely shine to the wood but takes days to dry and is difficult to apply evenly. I mixed up some French Enamel Varnish (FEV) to the right shade and brushed it on swiftly as one coat. If it dries and you run the brush over again, it will become darker with successive coats, so be careful. Your broom will be a lovely dark colour and look great as a walking stick if you wanted to stop now.

Step 5: Tickle my bristles

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I plotted out the shape for the brush section onto cardboard and used it as a template for shaping circular discs of dense foam into a football-like shape which will hold the form of the bristles. You could use circles of cardboard cut to the right diameters and spaced evenly along the shaft for the same effect. Notice how the shape is fuller at the back end with the widest part nearer the tip. I used the reference photo and took diameter measurements every 30mm along the photo to get the right shape. The template ensures that I shave the foam down evenly all around. Then I painted it black to keep it in shadow should any show through the brush. I also added a section of 18mm dowel whittled to a point to the end of the stick that will serve as the thin end of the broom. It's poked into a hole about 100mm deep in the end of the stick, then glued and nailed into place. You could whittle the actual stick down to a long taper if you wish, just more time with the sander.

Step 6: House made of sticks

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Layering up the bristles is a long and lengthy task. The bristles themselves are actually from an Asian-style broom consisting of reeds or grass bound together. I found them in a shop for £2.50 each with bristles 700mm in length which is perfect for my needs. Willow or other types of thin wicker would be ideal as it is round, long and a good thickness. You'll need about 150 strands to cover the broom. Sift out the strands that are too short so you don't have a surprise later on.

Lay down a strip of sticky tape the circumference of the shaft, sticky side up, and lay the thick end of the strands down side by side so you have a single layer of bristles. Use the strip of tape to wrap around the shaft and hold them in place. Keep the bristles nice and tight and strap it down with a band of clear tape. The top layer of strands will have the tape replaced with an aluminium band for finishing. As the strands taper to the end, you'll need a few layers to cover the whole shape. I used 5 layers of bristles which, when evened out, had a little over one layer of coverage at the widest part. Gather all the strands at the end and tie it off with some wire for now. Arrange all the strands so that they run straight from root to tip and use hot glue to hold them to the former at the widest point (where the layer is thinnest to ensure constant coverage).

Pull and shape the bristles nice and tight against the foam or cardboard former and secure the point end with tape to hold it. Wrap brown thread at the point where all the bristles gather, just a smidge past the pointed stick beneath. Bind it as tight and even as you can and tie it off. Dowse the band of thread in superglue to permanently fix it in place. Cut off the excess bristles with a saw so you have a clean, flat tip. Dowse that in superglue too. Mask the stick off and spray all the bristles a nice shade of medium or maroon brown. Overall, your broom should look pretty convincing by now!

Step 7: Having a leg to stand on


The Nimbus 2000 has golden footrests for the rider to rest upon and as a kickstand for display purposes. Mine are made from 10mm nylon rod. The stand has three parts: the two part yoke section (each 300mm in length) and the U-shaped foot bar (480mm). I drew out the design to scale on some card and bent away. Nylon rod can be bent to shape when heated with a heat gun. Gently heat the rod and let it soak in, bend it to shape and then submerge in cold water to set the shape. For the semi-circle shape, use a circular form with the right diameter to bend the rod around. Sand the ends of the yoke sections to a shallow angle to meet the rounded rod at the right position. Secure the pieces together with small screws and fill any gaps smooth with car body filler.

The foot rests are 22mm dowel rod that is sanded flat on one side and a 10mm hole drilled off-centre for the rod to insert. The dowel is sanded carefully into a rounded teardrop shape and smoothed out.

Step 8: Banding together

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All the strands will be held together with an aluminium band wrapped tightly around. Using molegrips and some brute force, a 12x1.5mm strip of aluminium is bent around the strands. Remove the band from the broom and bend it more to account for the springback of the metal. Cut it exactly to size with no overlap and hold it in place against the bristles with a clamp in the position of the first band that will eventually finish the broom and will the join facing downwards. Drill two holes on either side of the band, through the aluminium, the bristles and into the wood. Screw a wood screw on each side to hold the band in place. You can remove the sticky tape now.

Step 9: Up the bracket

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The bracket for the footrest is made from 2 pieces of 24mm aluminium section cut to 20mm in length, glued together and sanded even. 2 holes are drilled through the bottom and into the band and into the wood. 2 more screws are used to hold the bracket onto the broom and tightening the band securely. I ran some hot glue around each side of the band for extra support.

For the pivoting legs, I drilled a 4mm hole horizontally through the bracket, large enough for a steel pin to fit through. The pin is a 4" nail cut and filed to size. A hole was drilled through the top of the legs for the pin to fit through and threaded into the bracket and the pin superglued in nice and tight. Another pin is placed further back and slightly higher up on the bracket which acts as a stop for the top of the legs to hit when fully extended at 90deg to the broom. This also allows for the broom to stand up on its own!

Step 10: Details, details, details

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The Nimbus 2000 has three golden bands which "hold" the bristles to the broomstick. To my scale, the first band is 20mm wide (which is wrapped over the aluminium band, hiding it) then a 15mm gap, the second band is 15mm wide then a 10mm gap, and finally a 10mm band. The bands are actually braided wire wrapped tightly and evenly around the broom. Something like stripped bicycle brake cable would be ideal, but I didn't have any so I used cotton twine instead. Superglue the "wire" to the bristles and then to itself as well. Cut the "wire" to a long taper at the end and glue it down for a smoother finish. I dowsed the bands in superglue for extra solidity.

The Nimbus 2000 has a lovely name stamp on the head of the broom which can be achieved by printing off the logo in the middle of a piece of paper sized according to your broom. My logo was 30x60mm and fit nicely on the flat part of the head. Cut out the letters carefully with a sharp scalpel. Spray the back of the stencil with a spray adhesive like Spray Mount which will allow you to place the stencil on the broom, spray on the gold paint and remove the paper to reveal a lovely logo. While you're at it, mask off the broom and the bristles so you can spray the "wire" bands gold, remove the bracket and spray that and spray the foot pedals and legs.

Step 11: Final thoughts


Once the gold spray is dry and set (overnight is best), lacquer all the gold pieces to add protection to the paintwork. Ensure the lacquer can is warm by keeping it in a warm place or cuddle it for a few minutes, and then shake vigorously. Several light coats every 10 minutes is ideal for an even and hardwearing finish. I used "satin" lacquer on the gold to just knock the sheen off the final colour and give a more antiqued look. Spray the broom stick with a nice gloss lacquer if you didn't used a wood varnish.

Glue the foot pedals onto the legs, screw the legs and bracket back onto the band, and you are finished! Admire your lovely broom and stroke it gently knowing you have crafted it with your own hands from a lump of wood.

Additional thoughts:
The shape of my broom wasn't quite right in retrospect. The head of the broom should be a bit larger and have a flatter profile, almost coming to a point if seen from above like an oar or paddle. Easily rectified if I build another one.

A rubber pad on the bottom of the broom would have provided some much needed purchase on the floor when you're standing around holding the broom upright. It would also protect the ends of the bristles where it's a bit fragile.

Also, don't fall on it. I took it to the Halloween party I had made it for, it was fallen upon, and snapped in half at the bend where the grain is shortest. Solace is taken from the fact that it was the materials that broken, not my crafting. So I have fixed it back together with a steel pin biscuit and some glue. It was some nice battle damage if nothing else.
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oscar.purtell5 months ago

Hi,

I was wondering where you got the nylon rod or if you knew what it is supposed to be used for so i can try to find it myself.

Thanks

chiok (author)  oscar.purtell5 months ago
You can get nylon or acetal rod from eBay if you're only buying the short amounts used here. It's an engineering plastic most of its life and is used as stock for lathe turning and machining to make bearings or bushes or rollers or tubes. Places that sell engineering materials like steel bar or hex bar or sheet goods often stock plastics as well. Nylon and acetal are thermoplastics which is the important quality as you want to bend them with heat.
If you can't get the plastic, I did make another one with a steel kickstand welded together that was functionally the same, just much heavier.
Thanks for such a quick reply! Now i can get started on the kickstand.

Can u please give me a link i cant find any.

Cheers

Breathtaking... I love this so much!
jordynmoka8 months ago
Can i pay you to make this for me? Ill even pay for shipping and materials. You can email me at moka724@yahoo.com. this isnt some scam i really just want one and all the ones i found online are plastic and dumb haha. This one is awesome but i honestly dont have the skill to do make one myself :P
NamedJohnny made it!9 months ago

The tutorial was really simple and everything was explain clearly!

Here's mine (thanks to you!) :

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Thanks for a great tutorial. I made a Nimbus 2000 over the course of a week and was amazed at the result. Working from your directions I was able to create a full size template and kickstand blueprint for printing (posted to my deviantart page). Though knowing my nimbus was going over a fireplace I skipped the kickstand bit for now.
And finding the bristles were a bit of a challenge until I ventured into Amish coutry.
None the less it was fun and thanks for your insight.
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riedman1061 year ago

Just so all of you guys know, a 35 degree angle doesnt work. I made the template out of cardboard and I actually made the bend with a 35 degree angle and it wasn't even close to fitting on the 2x6 piece of wood. I was lucky that I had a little bit of 2x8 wood sitting around that I could use. Too much work to remake the template. Great work by the way.

il24i1 year ago

Could you give directions or a template for a nimbus 2001 or fire bolt? It would really help.

crazytact1 year ago
What do you suppose those run at
crazytact1 year ago
How much did this cost total?
chiok (author)  crazytact1 year ago
About £30~ for the materials? I'm a hoarder or materials, so things like the aluminium strapping, nylon rod and the 2x6 pine were already in my possession. I had to buy the bristles and paint and FEV.
MattBruzer1 year ago
You instructable is great!  Thanks for sharing your process.  I used this instructable when I got stuck on making my own racing broom only 3 days before our Halloween party.

Yours looks much nicer, I am impressed at your craftsmanship.  Cheers!
krisdd71 year ago
Hi , i like the work you have done !! But i need to know some measures about the broom.
How long is broom handle ?
The inclined portion 45 degree seems ?
and the back straight after the inclined part ?
How long is all broom ?
Which is the drawin program you used for real size ?
Sorry for all this cuestions but i need de sizes to do the broom :)
chiok (author)  krisdd71 year ago
The exposed broom handle of mine was 850mm, the total length being 1500mm. The crook / bend in the handle is not quite 45 deg, more like 35 deg and straight back. I used Inkscape to scale my picture and drew lines to take measurements from it.

Hope that helps.
krisdd7 chiok1 year ago
Broom measures 1.5 m in total. The broom handle is 85 cm long, but with the 35 degree incline or without that tilt?
The inclination of 35 degrees how long is it?
And the last part of the broom how long is it ? I mean, the part whit the dry reeds.
Thanks in advance !
chiok (author)  krisdd71 year ago
The broom is 1500mm from the tip of the broom (the bristles) to the top in a straight line. The 35 deg incline is about 180mm long I think. And the bristles section is 1500mm - 850mm = 650mm.

You can measure this all yourself if you print out the reference photo of the broom, measure the picture and used that as your scale factor to size your broom to the length that you want it.
krisdd7 chiok1 year ago
Thx! for you help !
ollmcphail1 year ago
Thank you so much for this guide. I'm a primary school teacher and made it to put up in the class. It looks brilliant! Thanks again!!!
chiok (author)  ollmcphail1 year ago
Outstanding! I am always delighted to hear that someone has been able to take my mish-mash of instructions and form something useable from it. It would be great if you could take a photo of it. I've given mine to a friend to mount on their wall like a musical instrument.
JTR142 years ago
Is is possible that you could make the template for the broom downloadable?
Thanks in advance,
JTR14
chiok (author) 2 years ago
I'm afraid not. The Nimbus 2001 has a much sleeker shape to the body and a different shape head stock.  But the overall construction is similar.  That being said, if you're going for the quick look, you could whack on black gloss paint and silver hardware instead and it will be convincing enough on first impressions.  Do try it though, it's very satisfying.  Here's a reference for the shape:
slehman2 years ago
Does this pattern also work for a nimbus 2001? just a black stain instead, i feel would work and then some dye on the end of the bristles.
tkdgirl3683 years ago
I really want to make one of these, but the problem im having is finding the bristles. Where did everyone else buy them from? Thank you
use pine needles and silver tape
umm I've never seen pine needles that long and where do you get them?
chiok (author)  tkdgirl3682 years ago
I also have never seen pine needles that long. Options are: bundles of willow which I believe you can find in a Hobby Lobby, hay or straw if you live near a farm, or bundles of decorative sticks from the IKEA garden and plant section. All will make fine bristles. I believe mine were some type of dried grass.
thank you! I have the the wood piece done, just been waiting to find the right bristles :)
nodoubtman2 years ago
does it fly? :)
Pickles50003 years ago
Maybe Harry should have tried a steel pin biscuit and glue when he fell off his and it landed in the whomping willow
LOL. Sadly, although it was only broken into three visible pieces in the movie version, the book's record shows it was basically just splinters gathered in a paper bag. I'm pretty sure that if magic couldn't fix it, even a handy muggle solution of a steel pin biscuit and glue probably wouldn't have done any good. Although I have to say, the book's description of the Firebolt seemed way cooler than the Frankenstein's monster thing they schlepted together as an afterthought in the third and fourth films.
could you use shoe polish
el_hereje3 years ago
si vuela te mereces el premio Nobel
kuehntw3 years ago
Hi, I love the work you've done and I'm trying my best to create a broom similar to yours. I'm trying to figure out the size ratio of the shaft/handle of the broom to the bristles/head of the broom. I’m trying to make one according to the size of the replica which is 71". According to my measurements the shaft/handle of the broom is about 1.35 times the length of the bristles/head of the broom. I was wondering if you could give us some measurements on your broom so I could compare? Thanks again! You’ve done a spectacular job to say the least!
chiok (author)  kuehntw3 years ago
You are pretty much spot on. The ratio is around 1.3 to 1.35:1, shaft to bristle length. So for a broom 1803mm (71") in length, you would want a bristle section around 780mm (30") to a shaft length of 1020mm (41"). Mine is a bit smaller at 650mm to 850mm. Finding longer bristles would have been a pain for me.
That looks great! I love the detail, the name on the handle looks great!
chiok (author)  Penolopy Bulnick3 years ago
I must admit that the lettering is my favourite part. I was worried about the detail of the lettering coming through, but carefully cut out and the spray glue on the back holds all the little bits down nicely.

I used a "Metallic Gold Spray" from Wilkinsons (UK) which isn't a name brand or anything, but offers excellent coverage for a metallic spray which really helped give an even look to the lettering. Thanks for your comment!
mtonacchio3 years ago
I can't wait to make this!!!
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