Laser cutter, start slicing stuff for under 50 dollars

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by lamedust
 

introLaser cutter, start slicing stuff for under 50 dollars

There are many out there that are making things to win a laser cutter. Here is a project for those 500 that don't win, but still want a laser cutter for simple stencil cutting needs.

This project was conceived during a chat with Alex where we wished we had a laser cutter and thought we could make one out of an etchasketch. Alex, this instructable is for you. Keep on inspiring me.

--Update: Samuel just built one of these things! He did a much better job t han I did ; P I can't wait for video!--

Here's a video showing the basic setup:

This project demonstrates a simple hack to create a large format laser cutter utilizing all the scrap electronics you may have lying around. If you have a broken scanner or two, the cost can be just about 30 dollars for the entire project.


Laser cutter, start slicing stuff for under 50 dollars
machinegunandparts.jpgcutandstencil.jpgstencil.jpgentirelasercut.jpgEI05ZHIFAQDX0AW_tech.jpg
 
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step 1Get your supplies

I say that this costs < 50 dollars. And it does, you can even get it cheaper if you have a broken scanner.

Here's the list:
1x Laser diodes Ebay Store $36 dollars for 2
2x Old Scanners Salvation Army $10 Dollars each
2x ULN2003 Electronic Connection $5
1x Prototyping board RadioSchack $2
2x 3/8" Aluminum Rod Home Depot $3 each
1x 3/8" Aluminum Tube Home Depot $3
10x Brass Brackets Home Depot $1
1x 2" cube of wood Home Depot $1
A bushel of Patience

Here is a video showing all the supplies you'll need including the tools:

Get your supplies
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332 comments
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Sep 2, 2010. 12:41 AMrlimosenero says:
hi, do you have another site that I can view all your works..coz I can't open all views here...I am really interested in these kind of stuff and would like to build bigger or in large scale...
Jul 11, 2009. 8:51 PMhannson says:
This instructable inspired me a little.

Imagine you'd want to create laser-cut plastic stencils for surface mounted PCBs, you're not willing to buy them at $25 each and your room is lacking the floor space required for this otherwise elegant solution.

Would it be possible to create a laser cutting "printer" by converting a B/W inkjet printer by replacing the cartridge with a laser-diode - possibly a blue one?

That way you'd get the X and Y axes from the printer, plus the motors that are obviously precise enough for regular printing so you'd only need to mount the laser and most likely replace the circuits from the printer.

Am I on to something or am I on a wild goose chase?

ps. I'm talking about the thin transparent plastic sheets commonly used for projection on a wall.

Jan 22, 2010. 3:40 PMalex-sharetskiy says:
Why use a blue diode?

those just 'look cool' and cost alot


get a high-powered red diode, it's cheaper
Jan 23, 2010. 9:23 PMSir Colton says:
 Blue cuts a wider range of colors
Jun 19, 2010. 11:16 PMJorad says:
blue doesn't just "look cool" blue lasers are at around 400nm in wavelength meaning a lower mW laser could cut more effectively than it's red counterpart. As far as expense goes... 20$ for one powerful enough to light a cigar. plus they look cool.
Dec 15, 2009. 4:56 PMNastySpill says:
Thats a great idea.. I have seen a guy who is doing that and is cutting foam sheet. I cannot for the life of me find it right now.. but it can be done.
Sep 22, 2009. 11:29 PMSplortched says:
I would make one of these if you can do that.
Sep 9, 2009. 8:16 PMmatroska says:
lol, read my first comment, then PM if you're interested, I'll try to find out my "plans" and communicate with you for further project rendering.
Sep 9, 2009. 8:14 PMmatroska says:
That's exactly what I wanted to do. Let's just hope the printer motors will have enough torque. I tough of hooking up the laser power supply to the ink 'trigger', which means, instead of sending ink onto paper, the laser will be triggered. Thus, the surface, burned/etched/cut. I would suggest a potentiometer at the laser supply to adjust laser power. You could then just print a B&W image, where the black parts would be where to be etched/burned/cut. Sounds good to me, I made rough plans based on my inkjet printer here.
Sep 15, 2009. 10:46 PMeggplanthunter says:
I was thinking the exact same thing. Have you gotten anywhere on that ink trigger? I'm also trying to figure out how to activate the diode when it "prints"

A problem I see is that every time the diode and the driver circuit turns off, the capacitor should/needs to be shorted out to protect the diode. Is there a way we can hook it up to the potentiometer so that when it triggers, it switches from low output visible to full 100-200mw. Thinking about this driver. Any thoughts?
Jan 23, 2010. 10:43 PMhintss says:
2 problems:

how do you keep small bits from getting stuck in mechanisms instead of coming out

and

how will you protect the other parts of the printer from the rest of the laser that shines through
Jan 24, 2010. 12:23 AMeggplanthunter says:
well, 2nd problem first:
If you use an "ink" trigger, you don't really need to worry as it will only turn the laser on when "ink" would be applied, or, in this case, laser cuts made.  It shouldnt be on long enough to put a hole through plastic.

For the first question, hope and prayer?
Jan 24, 2010. 6:59 AMmatroska says:
Agrees with the first problem's solution lol. Just hope for me.

Or, you try it first. If it doesn't go through the printer correctly, well it won't while lasering.
Mar 21, 2010. 7:05 PMrumplesnitz says:
You have to build an enclosure, and use a shop vac to create suction to pull the waste away from the cutter.  instead of a solid plastic sheet to place the paper on perhaps some kind of metal screen should be used to allow small waste to fall through and withstand the heat of the laser.
Mar 27, 2010. 12:13 PMmatroska says:
 Why, you are right. Plus I could use some steel sheet painted black, with a "hi-heat" paint (like the ones for high temperature parts in cars, like brakes and some engine parts). The black is to actually absorb the heat, cauz if I used some metal finish, it would actually reflect the beam and it might damage something else. 


Screw what I just said. ceramic. non polished finish. Heat cannot kill it.
Jul 22, 2010. 1:40 PMbigjeff5 says:
Or you could glue/tape on a sheet the laser can't cut through. The actual material you use would depend on the kind of laser you use and how powerful it is, but the principle idea would be like using a piece of black paper with the edges glued onto a piece of white paper. The laser cuts the black paper, but not the white paper. The pieces from the black paper are trapped between the black and white pieces of paper, so nothing ends up in your printer. When it comes out just cut off the areas you glued and you have a nice clean stencil and a nice clean printer. Sometimes the low-tech solution is the best solution. :) Also, for a cutting laser you can just use the laser from a DVD-R/RW drive - these are very powerful Class 2 lasers that are quite capable of cutting thin materials, especially black colored material. They should also go right through any clear plastic, so you can just use a transparency as your backing material.
Jul 22, 2010. 8:06 PMhintss says:
use spray adhesive to connect the 2 papers...though, it may spontaneously combust :P
May 23, 2010. 5:56 PMglynn1982 says:
can you use software like mach3 to control this?

great idea by the way.
Apr 17, 2010. 7:27 PMshotnoise says:
I use http://www.2dparts.com to do all my laser cutting
Apr 5, 2010. 5:17 PMrko167% says:
i would like to have one of those to cut something open!
Mar 23, 2010. 3:31 PMNerdofSteel says:
 excuse me, but the link to the laser diodes ends up in a store which no longer has diodes in it. what power was the diode that you used? and what all materials/thicknesses have you cut with it? also, have you had any issues with fire? sorry for all the questions but i've never build a CNC before XD
Mar 22, 2010. 3:55 PMKurt.M says:
 Wow dude, GREAT Instructable! Very thorough. I liked especially how you kept everything relatively simple so you don't scare off us green-horns. I think I'll try something like this come summer!
Feb 1, 2010. 9:37 PMcheeswiz says:
im not haveing any luck with the software! :-( When i install the DLL it says that it did not work and that it is not a DLL

Also the DropFlutHere errors Out when i try to use it or open it.

i cannot find the download for Dev-C++ 4, their download link is Broken and Dev 4.9.9.2 fails when i try to compile the source code.

im at a loss here for the software which is my last step in the process aside form attaching the Laser.

i have tryed the software on two computers, one with XP and one with Windows 7

so HELP ME?!? Any One?

Mar 22, 2010. 11:49 AMtinyinkling says:
The developer's site is www.bloodshed.net

It helps to have a different download package handler available. Since I play BigFish games, I had their download manager installed on my desktop. It handled Dev C++ just fine. I took care of my laptop by first downloading a game and then downloading Dev C++.
Mar 21, 2010. 8:07 AMEnki-][ says:
If dev C++ doesn't work, try mingw or djgpp (or one of the other GCC ports for windows). If that doesn't work, a linux livecd is usable.
Mar 21, 2010. 8:39 PMprofpat says:
 yes, scrap yard or junk shop the cheapest way to get parts for your experiments, beats ordering from radio shack!!
Mar 21, 2010. 8:34 PMKahlZun says:
I wish i had some idea of what you're doing here :(
Jan 3, 2008. 1:00 PMChalain says:
If you have little money and a surplus of time and patience, find a metal recycler near you. I hit one a few years ago, they had literally had a pile of old PC equipment standing out in the scrapyard (in the rain and mud). I stripped maybe a dozen printers, PCs and scanners of their drives, motors and gears and filled a 5-gal bucket with computer parts. Everything had to be tested, of course, but all of it worked. The best part? Scrap recyclers do everything by weight. The guy looked at my bucket and rang it up as "Misc scrap/steel: $0.11 per pound". I walked out with two dozen motors for for $11. YMMV, but if you're just looking to fill a junk drawer with experiment parts, you can't beat the price. The worst part is squatting in a mud pit for an hour in the freezing cold disassembling computers.
Mar 21, 2010. 3:10 PMwhample says:
Here in the Seattle area we have a place called rePC that has two locations.  While certainly not as cheap as the scrapyard, they have tons of old semi-junked scrap printers and other computer components sold as is on the cheap.
Mar 21, 2010. 9:58 AM79spitfire says:
Dude! Rock on! The scrap yard is one of my favorite places!
Mar 21, 2010. 1:04 PMsserafim says:
I love the part that he says: "...This stuff SAVED MY LIFE!.....  4 times!!..." This guys is funny. Nice video man!
Mar 21, 2010. 11:09 AMhondaman900 says:
I've taken apart 10 printers and scanners, and apart for two small wussie stepper motors with 6 wires, I have ten nice stepper motors with 4 wires and a few DC motors. Looks like the 5 or 6 wire steppers are unipolar, and the 4 wire units are bipolar.

Does anyone know if the ULN2003-based circuit can drive a bioplar stepper motor? Or does anyone have a cheap and easy circuit to drive bipolar steppers from a parallel port?
Mar 23, 2009. 12:59 AMseadonkium says:
Could you use the Diode/laser thingys from a dvd player/recorder or Blueray thing insted, of buying them off ebay?
Jul 28, 2009. 8:06 PMalex-sharetskiy says:
bluray lasers don't burn things
Mar 21, 2010. 6:35 AMShiftlock says:
Hah, blueray lasers DO INDEED burn things.  They would work great for this project.
Aug 27, 2009. 8:24 AMjjsmith says:
i have to be positive and constructive, bluray r really really good for cutting
Jul 27, 2009. 7:49 PMRportal says:
yes you can dvd burners and blue ray players have incredebly strong diodes that can cut paper, pop balloons, and light matches. those would be perfect for this.
Jan 2, 2010. 3:04 PMfragged8 says:
how about a £200 vinyl cutter and mount the laser instead of the blade....

Jan 23, 2010. 10:44 PMhintss says:
silhoutte machine for $100

google it
Jan 30, 2010. 1:42 PMcheeswiz says:
not for less than $229 unless your looking at a different one than i am? http://www.silhouettemachine.com/ ?

in any case nothing beats doing it your self! :-D
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