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SciChair (Balancing Electric Chair)

SciChair (Balancing Electric Chair)
One day whilst at work we decided we would build something cool so we went to the Instructables website for ideas! Our criteria was that it had to be driven by an Arduino! After searching through the vast amounts of really cool projects, we found XenonJohn's Balancing Electric Skateboard  

We thought we should build a stand-on Balancing scooter but then decided that we needed to make something original. What about a Balancing chair my boss said. Now that's cool!

We happened to have a cool looking Carbon Fibre Racing chair just sitting around not being used so we started with that. We previously ordered a couple of geared down 250W scooter motors and some wheels to suit.

Now to order the electronics! Reinventing the wheel is a waste of time, and XenonJohn had already developed the code and worked out which hardware to use so we ordered exactly what he recommended.

Power came from some Makita drill batteries. These are used for most of our travelling exhibits as they are easy to get, to charge and we have a few batteries laying around for just such a purpose.

Here is a short video of the chair being driven around. Note the 3rd build Balancing scooter too doing a drive through.

















 
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Step 1Description of the Build

Description of the Build
The description of this build a little bit in reverse as we built the chair fairly quickly and forgot to take build photos.

There is little or no detail about the balancing software or how it works as XenonJohn has already described this so well.
There will be details on how we built our SciChair and what you will need to do to build your own.

The electronics is nearly exactly what XenonJohn used on his skateboard but I have removed the resistors he used for the switches so therefore, the code is different. See attached code for button steer and proportional steer.

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74 comments
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Mar 31, 2012. 7:04 AMpranav vempati says:
Can you please post the dimensions of the the frame???
Mar 19, 2012. 3:44 AMmonjidj says:
hi ,

i did contact the seller of the
http://www.ebay.com/itm/HAPP-ANALOG-JOYSTICK-GRIP-TRIGGER-AND-THUMB-BUTTON-NEW-NR-/380416080843?pt=LH_DefaultDomain_0&hash=item589290bbcb

and i sent to him the diagram shown in this page he reply me that the joystick in this page is different from the one he offer it !!

could you put me in the correct joystick match the one on the diagram
Feb 29, 2012. 3:38 PMmonjidj says:
hi there ,
At the begging thank you ..
i got imu analog 6 dof sensor do i can use this connection or i have to buy the 5 dof sensor? if the 6 dof sensor ok...do i need make any change in the code...? i hope NO.......here is the connection
http://voidbot.net/razor-6dof.html
Mar 10, 2012. 2:59 PMXenonJohn says:
Hi,
If anyone wants to try to get the Sparkfun 6dof DIGITAL IMU working in a self-balancer I have cobbled together some code and attached it to page 53 of my self-balancing skateboard instructable.
IMU reading code is based on the work of someone else and my button-controlled skateboard code has been taked on around it. Not tested in a real machine yet but all the values it spits out into the serial view window on attached laptop seem about correct so, apart from a few inevitable bugs, I think it should self-balance.
All wiring etc described in comments at start of the sketch.

I have also done something similar with a 6dof ANALOG "Razor" IMU (still available if you shop online around the globe) and attached sample code to one of the other steps in my instructable. Accel data scaling is unchanged from the 5dof one but gyro scaling needed a few code adjustments. This IMU is also being phased out however so getting the digital one to work is the only long term solution for this emerging community of self-balancer builders.
Mar 1, 2012. 11:18 PMmonjidj says:
also could you put us on link to buy the exact joystick
•Shielded multi core cable for the accelometer and heavy power cable for the motors
•Deadman switch
•Toggle switch for turning. A joystick is good for this.
•Toggle switch for adjusting balance poisition.
•DC connector for Arduino.
•DIL pins to suit Arduino

put us on ebay link for examble?
Mar 1, 2012. 3:33 AMmonjidj says:
its ok if i useing arduino mega 2560 ? will not effect ?

so are you going to change over to digital ...all the diagram and the code soon...?
Aug 19, 2011. 7:35 PMscottrevoman333 says:
Awsome 'ible i've been looking at XenonJohns builds for a while and have been considering making a skateboard but this may have to come first, I was wondering what kind of speed or power you can get out of it, like does it have the power to go up inclines and maintain a safe speed on declines? Also I have looked at the arduino code before and is there a speed limiting parameter or is it just zero to full power with the 255 setting? Thanks for the great 'ible.
Mar 7, 2012. 4:00 PMben.is.broad says:
Hi,
Im kinda new to electronics, but would the Sabertooth run 2x 500w 24v motors?

Cheers
Mar 7, 2012. 9:09 PMben.is.broad says:
So based on what you have
- 2x 250watt/24v motors
- 1x 3Ah 24v Battery or 3Ah 24v Battery (Wasnt Sure)

And provided I do the correct math.

For the 12v Battery
250w / 12v = ~20.83 Amps
3Ah / 20.83A = 0.14Hours
0.14 % of an hour is 8.4 Minutes Drive time.

and for the 24v Battery
250w / 24v = ~10.41 Amps
3Ah / 10.41A = 0.28 Hours
0.28 % of an Hour is 16.8 Minutes Drive Time

Is this correct? if so then I can calculate how much battery I need to achieve my desired drive time.
Mar 4, 2012. 11:11 AMjohnmac2011 says:
hi,
what toggle switch we can use ...is in ebay can be found the joystick ?
Jan 11, 2012. 3:26 AMcurious youth says:
hey bro its great to find the second project on my list is from a fellow aussie ! its an incredible idea honestly really great
i was just wondering though would adding a car battery and skid wheels instead of pad throw the balance off ? because id love to have a better run time than 30 minutes and knowing myself (which im glad i do) i will definately try ti get it further back than it will go
Feb 14, 2012. 11:02 PMcurious youth says:
alright then cheers mate keep up the great ideas :)
Jan 10, 2012. 6:25 PMmilli09 says:
"Electric Chair" Sounds a tad unfriendly, Don't ya think? lol
Jan 11, 2012. 3:05 AMcurious youth says:
perhaps name it a seated segway ?
Jan 22, 2012. 6:29 PMCurtis 109 says:
Hi Rodney,
The visit to your Scitech workshop was so excellent and thank you for fine- tuning my segway, I have changed the handle bar to a more ridged one and now it works real good. I call it 'The Nutty Professor' in honour of your scitech show in Harvey.
Jan 11, 2012. 5:19 AMPrototyp 81 says:
segway 2.0 :)
Nov 27, 2011. 6:06 AMwootin24 says:
Hi, i was wondering about the motors used in this project. do i have to use geared motors or can i just use a 300 watt scooter motor to drive it. thanks
Nov 25, 2011. 10:46 PMfredbana says:
This is fantastic iwas wondring when would you guys have the new code i'm building one of this for my kid i'm sure she would love it i hope i can get it done by x-mas
Oct 27, 2011. 5:06 PMclazman says:
This is great! I'd love to modify my wife's "Redman" power chair. At times power chairs as hers are somewhat scary traversing curb-outs. Once I wished we could have afforded an Ibot. But like the Redman at $30,000 was out of reach. The Redman is a standing/reclining chair. which adds a a degree of complexity or does it?
Oct 30, 2011. 5:34 PMclazman says:
Oh I agree, but the Ibot broke that barrier, although I don't know how well. I was able to observe one in use in a waiting room while I waited for my wife to complete an MRI.

The user was able to remain "motionless" on two of its four wheels. It was interesting to watch the Ibot's movements while attempting to remain motionless. It was continually correcting for movement of the user (shifts in mass centroid) by moving slightly forwards and backwards. It never seemed to rest.
Aug 11, 2011. 9:39 PMkelseymh says:
A technical comment. This is an awesome chair. If a real wheelchair user wanted to use it, they would have to have some way to support their legs. You might think about how you could add a lightweight frame (some bent tubing and footpads) while still maintaining the balance and stability, for version 2.
Aug 14, 2011. 3:00 PMWragie says:
Having been stuck in a damn wheel chair off and on while this would be a hell of a lot of fun it really isn't suitable as one. It simply too low for a handicapped person. Standing I'm just over 6 foot. In a chair you come up to peoples bellys so about 4 ft. And even that is too low to reach for things set for normal access. Trust me if you ever want to get your eyes opened on what a pain it is, borrow one for the day and strap yourself down (so you can't cheat) and try it around the house and if you are brave the super market.
Oct 30, 2011. 5:26 PMclazman says:
Have you looked at standing / reclining power chairs such as the "Redman" made in the States?

We bought my wife one and it is great!
Aug 14, 2011. 7:18 PMkelseymh says:
This is an awesome project, as I said. When you've had a chance to upload photos for all the steps, please send me a PM. Thanks!
Aug 14, 2011. 3:12 PMkelseymh says:
I am pretty confident that these folks did not design something for a wheelchair user -- rather, they designed a chair with wheels. I do suspect that if they replaced the small tires with proper high-strength wheels (say, from a Quickie sports chair), it might be an interesting option.

Having said that, though, I tend to be extremely conservative. I hate the Segway model of trusting your safety to a dynamically compensating computer, rather than to a passively stable equilibrium.
Aug 15, 2011. 12:18 AMdrnation says:
Well, while you may hate trusting it, The Segway has worked almost flawlessly with respect to your concern. It has redundancy to warn of problems and I am unaware of anyone getting thrown off due to a problem with the "dynamically compensating Computer" partially as I said because it is computers, plural.

Of note it is the ability to be upright and look people in the eye or even over them that the Segway was designed for. Like Wragie said the chair is low. You are looking at Butts. And the chair is wide. But the chair is very cool. and with the skids I wouldn't worry about having a single fail point at all.

I think I am going to make one. Especially since I have nearely 200 Segway batteries, each with 92 18650 lithium cells in them. Even the bad batteries have many good individual cells.

Great project guys!
Aug 15, 2011. 8:43 AMkelseymh says:
This is definitely a very cool project, which I've said multiple times in this discussion.
Aug 14, 2011. 5:25 PMWragie says:
I actually just had responded to the one comment on using it for a "wheel chair" by a poster. To me it sounded like he did want to try it as a mobility, that was the way I read his post. As I said as a fun thing it would be a blast to zip around in. Not everyone you see in a chair is 70 years or older some of us are in our 40's and still dumb enough to want to play with these other things, Me I still want to build a unicycle, the big wheel one. If you borrow the levelling /balancing it might even be ridden able by mere mortals. ;-]

Personally I do keep an eye out on these projects for idea that would make mobility type chairs better. I had to use one just enough to know what a total pain they are. One instructable that still stands out to me and the guy really truly deserves some kudos is a fellow in Morocco who was scrounging the junks yards for scrap steel, batteries, and old office chairs to make them. He was building these for next to nothing. Even replicating his build with everything off the shelf was under $500 here. That impressed me enough I spent 6 months trying to talk the so called charity/service organizations into looking into it. Seems they would rather spend $2K on a standard chair instead of spending the same on something that would actually make a difference to someone.
Aug 14, 2011. 7:17 PMkelseymh says:
I'm pretty sure you were responding to my own post, and correctly :-) I had commented that the pictures didn't include any kind of foot/leg support, which would be needed by a real chair user.

"Not everyone you see in a chair is 70 years or older" -- Um, not at all. The guys who play murderball can't be over thirty, or I think they'd all be dead :-)

Your comment about local (U.S.) organizations preferring to pay for a commercial chair than to build their own has a lot to do with (a) the medical/insurance model, and (b) liability. If you build a chair from scratch, and give/sell it to someone else, then you are liable if it fails, or worse, if it fails in such a way as to cause injury. Consequently, you are much better off buying a commercial device, for which the manufacturer has assumed that liability.
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