It may surprise you to know that this heavy, sturdy mask is actually built around paper. If you're at all familiar with "Pepakura" then you'll know the great things it can be used to create. The download page can be found here
. As for the model, I found it on the rpf forums and the download link is here.
Credit, of course to the creator of the model for the free download.
-Resin and hardener - Depending on how obsessive you are, you will need somewhere between 250ml-500ml.
-Filler or "Bondo" - Only a small amount, just for neatening up edges. Get the smallest tub.
-Fibreglass - this goes on the inside, so don't worry about thickness.
-Paper - You will need fairly thick paper, but no more than 10 pages of it (Provided you succeed the first time around).
-Glue - You can buy glue specifically for paper craft, but otherwise a glue gun will create very strong yet flexible bonds.
-Various grades of sandpaper.
-Paint - You can paint the mask however you like since there are variations in-game.
-Foam - Optional, if your crest fails like mine did.
-Old Clothes - If resin gets into any piece of clothing, consider it scrap cloth. Use clothes you dont mind getting ruined.
-Gas Mask - For when you start sanding.
-Eye protection - For sanding.
-Dremel or other similar tool - Optional, but very useful when sandpaper cannot reach certain areas.
-Files - Again optional, but useful for creating sharp edges.
-Sharp Knife and Cutting Board
-Patience - This is relative to how good you want the final piece to be, but be prepared to spend hours sanding.
-A stand to paint on - This can be anything you don't mind getting painted on.