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Solarize your backpack and power all your gizmos

Solarize your backpack and power all your gizmos
In this instructable I'll show you how to build a detachable solar panel and battery charger for your backpack. This can power or charge all your gadgets (cell phone, mp3 player...) while on the road. HAMs can use it to power small QRP transmitters and receivers on a field day etc.
I was inspired by the excellent instructable "Rain or shine solar charger" by Blondietheblond, but wanted to avoid sewing, since I don't have a machine. So this is the result.
 
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Step 1Gather the stuff you'll need:

Gather the stuff you\
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0) a backpack (duh):

Most backpacks have enough possibilities to attach stuff. Mine provided these ribbons on the back. No idea what they are supposed to be used for.

1) for the solar panel:

- 4 Encapsulated 2V/200mA solar panels (Velleman SOL4).
- Self adhesive pads for cable ties (3M Scotchlok Ab02).
- Nylon cable ties to fit the adhesive pads above.
- Velcro adjustable cable binders (Tesa 55236-00000, 12mmx20cm).
- Heat shrink tubing.
- Electric wire (capable of carying 0.5A is more than enough).
- Connector to go to the battery box.

2) for the charger/battery box:

Parts list for this is less critical, so improvise. There's an explanation with important details ahead.

- Small plastic project box.
- 4 AA-size NiMH batteries (GP 2700 series is ok, see further).
- Battery holder .
- Two 2-pin panel-mount connectors of some sort.
- Components (see further).

...and some tools:

- soldering iron.
- cutters.
- pliers.
- sharp knife.
- drill for making holes in the project box.
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72 comments
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Nov 11, 2010. 11:15 PMThe_Black_Hole says:
Ok I finally got the bank to build one of these, now i have a few noob questions for you here,
1. does this setup have a plugin for charging like via usb or anything? and if not could i add plugins and how easy would that be?
2. what would i have to to to make something like this that could charge a laptop?

basically i want to make something like this where i can carry my laptop, phone, mp3 player, and my psp and charge them. idk if its possible....HELP!!
Jul 10, 2011. 12:51 PMtinstructable says:
Most likely you would not be able to charge a laptop because of the amount of power a laptop takes (over 50 watts). If you wanted USB plugs, you would just buy a 5v voltage regulator from somewhere like radioshack and a usb jack and wire it up to the battery. Most things like cell phones and mp3's can be charged by this, but it takes time.
Jul 10, 2011. 10:11 AMlothar1511 says:
Now thats a good idea!!!!!! haha thats my next project
Mar 5, 2011. 12:46 AMmahesh.ganpate says:
nice aswoom tech..
Dec 9, 2010. 6:37 PMgabe009 says:
Would look better if you incorporate the sun panles into the design of the backpack.
Apr 6, 2010. 11:50 PMbikeboy says:
Hello,
I'm building solar charger circuit for GPS assisted trek in Spanish Pyrenees.
Made a "Mintyboost" circuit to keep pack of 3 1.2V AA's at 5V even when "drained" (To charge PDA and GPS receiver). Mintyboost IC steps up as low as 0.7V to 5V, so your circuit will be good addition if indeed deep discharging (0.7V) is not good for battery lifetime (although GP datasheet only mentions "prolonged charging time" after deep discharge).
If I understand your circuit, the lower transistor "opens" the NDS332P, which has a higher current capacity (?). But how much current would there be "lost" through the lower transistor? (after all, after Spain, i'll be back in cloudy Belgium... :)
Aug 12, 2008. 11:38 PMlucidn says:
Do you happen to have a larger version of the charge box schematic? It's a bit tough to understand.
Aug 13, 2008. 3:42 PMlucidn says:
Here's a few questions How are the ND5332Ps hooked up? Does the gound refer to the ground of the battery, or the ground of the solar panels? And I'm a bit confused about how the panels are hooked up. And help would be much appreciated, as I'm designing a PCB for this.
Aug 14, 2008. 2:01 PMlucidn says:
Thanks, and I'll send you a jpg of the PCB once I'm done it. It shouldn't take me long.
Aug 15, 2008. 3:26 PMlucidn says:
Well after looking for a CAD program that's both free and for mac, I remembered I still had Appleworks, from before I upgraded to OSX. So I've been using that, designing the PCB and then shrinking it down to the right size.
Jul 27, 2009. 11:40 PMlukaj2003 says:
Yenka is a good program and its free if you just want it for personal use. It's really an educational tool, but the electronics features allow you to design, test and create PCBs ready for manufacture for circuits. You can get it at www.yenka.com It has other things such as chemistry and physics and such, but the electronics stuff is what you might be interested in.
Aug 24, 2008. 3:51 PMlucidn says:
Here's PCB, actual size. Unfortunately there's no guide to go with it, but it's not hard to figure out.
Solar Backpack PCB.pdf(792x792) 23 KB
Nov 26, 2008. 11:54 PMalex-sharetskiy says:
add names of components!
Jul 19, 2009. 7:38 PMScubaSteve says:
what about Lithium-Ion (Li-ON) batteries?
Jun 10, 2009. 1:29 PMgrundisimo says:
you should get a patent on this.
Jun 6, 2009. 3:14 PMJalloy says:
(removed by author or community request)
Apr 19, 2009. 10:12 AMMcPie says:
This is awesome! This is exactly what I was looking for!
Mar 29, 2009. 8:57 AMElectricMan1 says:
You should have used flexible solar cells from Silicon Solar. They are so strong they can even be walked on! Great for your kind of project.
Feb 5, 2009. 2:56 PMvtec2k7 says:
What is the transistor you are using to the left of the 1Mohm resistor? I cant read your handwriting. I am returning to the semi-conductor scene after being out of the game since college 6 years ago. Is there anyway you can explain the parts needed exactly for this so i could build it. I need to get back into this and I think this project is the one for me. Sorry i know its asking alot because i know you have alot on your plate but it would be very much appreciated. Thank you sooooo much Dan M.
Feb 6, 2009. 7:18 AMvtec2k7 says:
the one that is labeled 4748? Its circled in red in the picture. I just cant read the writing above it. I just want to use the same exact parts as you so i know it will work. Also where is a good place to buy all this stuff? I found the solar panels for cheap but all these other components are going to be hard to find local because in New York they dont have these kinds of stores anymore. Only circuit city's and they suck.
Mar 18, 2009. 6:10 PMedfel01 says:
Is there a radio shack?
Feb 6, 2009. 1:29 PMvtec2k7 says:
yeh this city has severely gone the way of the "Big Business". None of the big stores carry components anymore. Its purely a "if it doesnt work right just swap it out for a new board" mentality. So sad. Great instructable by the way. I have been checking out the site for so long and nothing except the bread making has been in my price range or great interest. This hit me right where i like it though so ill let you know how it goes.
Feb 6, 2009. 9:47 AMvtec2k7 says:
also the Cap on the top left, is that a Polarized Cap or a trimmer?
Mar 18, 2009. 6:10 PMedfel01 says:
this is a really cool instructable
Mar 8, 2009. 5:14 PMBrettAlive says:
I am going to attempt to make this setup on my daypack/bike pack for charging my MP3 player, and integrate another Instructable for on-board lighting for night hiking or bicycling. I found the cells for 8 dollars American each. Good show mate. I like the project. -Brett
Dec 17, 2008. 5:23 AMDIYDragon says:
I need to get into soldering so I can start doing cool stuff like this.. neat instructable. Favorited. : )
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