Introduction: 20 Unusual Uses for Shop Tools
All shop tools were designed with a specific purpose, the table saw for cutting, the Shop-Vac for cleaning up. No matter what the tool is used for, whether it be cutting, shaping, grinding, or marking, every tool may have undiscovered abilities. These 20 unusual uses for your shop tools will help you unlock the unknown potential ready to be discovered in your shop. They should get the ball rolling and help you find your own unusual uses.
Step 1: Scribe a Circle With a Square
Every woodworker needs to draw a circle from time to time. Using a compass is usually the simplest and most accurate option, but what do you do when you don't have one? A nail in the center of a circle with a pencil works, but to get a more accurate circle you can hammer in two nails the diameter of your desired circle. Using a large framing square, keep both legs in contact with the nails while scribing the circle with the pencil in the corner of the square.
Step 2: Glue Deep Cracks With Shop-Vac
When you have a thin deep crack, it's almost impossible to cover the internal surface with glue. The best way to ensure a strong glue joint is to draw the glue in with a standard Shop-Vac. Turn the Shop-Vac on and slowly apply glue to the uncovered portion of the crack. Check the opposite side of the crack periodically. Once you start to see the glue seeping through the crack, clamp the crack shut.
Step 3: Driver Bit Scratch Awl
Misplaced your scratch awl? No problem. Take a old driver bit that you no longer user and insert it in your drill. Using a bench grinder, shape the bit to a point. Use your new awl in any standard driver holder.
Step 4: Miter Gauge Protractor
Need a large protractor or angle guide? If you are like most shops you probably have a few miter gauges sitting around from your table saw or band saw. Put those to good use by using them to mark out your angles.
Step 5: Quickly Sharpen Pencil With Sander
Why mess with a standard pencil sharpener when you have many tools that can take care of the same task. Turn on your disc or belt sander and slowly rotate your pencil until it's sharp.
Step 6: Lathe Drum Sander
A stationary drum sander is a helpful tool for smoothing and producing wood of uniform thickness. Drum sanders are also very expensive. Give this instructable a try to turn your lathe into a drum sander.
Step 7: Table Saw Disc Sander
Some workshops are tight on space. If you don't have the space necessary for a stand alone disc sander, this disc sander for your table saw can give you the same versatility at a fraction of the space.
Step 8: Drill Press Drum Sander
The drill press doesn't only need to be used for making holes. That same machine can function as a simple drum sander to help out with those tight interior curves. Check out this Drill Press Drum Sander by mikeasaurus to turn any drill press into a sander.
Step 9: Table Saw Jointer
If you don't have a jointer but like working with rough sawn lumber, you can make a simple sled to get straight line cuts every time. This instructable will take you through the steps to make a simple sled that will save you space and be built in no time.
Step 10: Use Bolt As a Tap
Every now and then a threaded hole is just the thing to finish that project. Don't have a tap? No problem. You can make a simple tap from a bolt by following this instructable.
Step 11: Router Planer
No room for a planer or need something bigger than 12 inches wide? Your router can easily be used to flatten rough or warped stock. Mikeasaurus wrote a simple instructable on how to use your Router as a Planer.
Step 12: Homemade Lathe for Drill Press
When looking at a drill press, functionally it operates the same as a lathe. If you have a small last minute project to turn, look no further than your drill press. Homemade Lathe for Drill Press written by Mikhandmaker. is a great space and money saver.
Step 13: Cut Circles on a Table Saw
When we think of table saws, we think of the central shop tool used to cut straight parallel lines. Counterintuitively this same tool can make easy work of circles. Take a look at How to Cut Perfect Circles with a Table Saw by KurtH3 for a quick and easy jig for cutting circles on the table saw.
Step 14: Leg Tip Rubber Mallet
Need a rubber mallet but don't have time to go to the store? No worries, you can use a spare table leg tip to prevent dents in your work. Leave it on a spare hammer for more concentrated force than a standard rubber mallet.
Step 15: Use Nails As Painters Tripod
Almost every project requires a finish. Painters tripods are helpful, but you can use simple nails or screws to achieve the same effect. Larger head nails or screws (such as roofing nails will elevate your work the most.
Step 16: Extra Torque Screwdriver
Have a stubborn screw that just won't budge? Most screwdrivers feature a hex or square shaped shank for added torque. Use a box end or crescent wrench to keep from stripping those stuck screws.
Step 17: Threaded Inserts - Drill Press
The best way to insert threaded inserts into wood is not by following the directions on the packaging. If you have a drill press available, this process will give you guaranteed straight inserts every time.
Use a threaded rod or bolt with the head cut off that has the same threads as your insert. Attach your insert to the threaded rod and lock it in place with a nut. After you drill the pilot hole for your threaded insert, chuck it in your drill press. Apply light pressure on the drill press while rotating the chuck by hand. The exterior threads of the insert will grab hold in your wood. Continue to rotate until the insert is flush with the wood surface. Loosen the nut and rotate the chuck until the threaded rod is removed.
Step 18: Simple PVC Pipe Clamps
These simple clamps can save you in a pinch. If you don't have any spring clamps or are running short, you can take almost any larger size PVC pipe you have lying around to make clamps. Simply cut 1/2 to 1 inch rings off the end of the pipe and cut a slit in the ring. Use as many as needed to apply adequate pressure to your project.
Step 19: Remove Dent in Wood With Clothing Iron
Missing a nail while assembling your project doesn't need to spell disaster. Simply apply a few drops of water on the dent and apply a damp cloth to the surface. Apply medium heat using a standard home iron for 30 seconds. Remove from heat and let sit for a couple minutes. If the dent is still visible, repeat the process over again. Lightly sand the surface to your desired finish.
Step 20: Cut Spiral on Table Saw
Cutting or carving a spiral is helpful for many projects. From a marble machine to crating flutes for gluing dowels, you can easily cut these complex shapes on your table saw by following Spiral Cut a Wooden Dowel Using a Table Saw by bradk3. This project will further expand the functions of your table saw.
64 Comments
2 years ago
In a hurry use rubber band then add screw driver
4 years ago
I have strap wrenches in the kitchen to open jars and tight bottle caps.
Question 5 years ago on Step 2
Do you know of a way to protect your shopvac from the glue? I try to keep all my tools clean and in good working order, but as I am sure you know, STUFF HAPPENS. If you have any tips here it would be greatly appreciated.
Answer 4 years ago
How about a piece of panty hose to catch stuff that could get sucked into the vacuum? I heard about that trick when looking for contact lenses.
Answer 5 years ago
To get better suction, you need a smaller hole. Get some scraps of tubing from a plastics shop that fit inside each other, and that will progressively narrow the opening. Glue then together, or for an adjustable one, use bolts in one side of each one as a locking set-screw. Another way, if you want really cheap, is a funnel from a dollar store.
Need a disposable end? A toilet-paper or paper towel tube of matching diameter, and fasten with duct tape!
Answer 5 years ago
There are a couple of things I can thin of that might help.
1. Using a piece of PVC on the end so the glue sticks to that instead.
2. Using an old vacuum hose dedicated to this and other dirty tasks.
3. Making a hoes liner from plastic sheeting and suck it into the hose prior to doing this task.
There are probably a lot more things, these I just though of quickly.
Tip 5 years ago on Step 1
A 3rd Hand seems like a necessity. Get a compass. A woodworker usually does not have a framing square. That’s a carpenter’s tool.
Reply 4 years ago
I, and perhaps others, do consider a carpenter a wood worker
5 years ago
I love stuff that works outside the box! So I've filed these in my box of "Things that work outside the box."
Reply 4 years ago
I have yet to see a tool, such as an electric router or a hand drill, working _inside_ the box :-D
Tip 5 years ago on Step 4
Not a vry good suggestion: about 99% of the miter gauges are quite inaccurate! An inexpensive Harbor Freight stainless protractor is better. The only time the miter gauge is useful, is when it can hold an angle and then it is used to transfer that angle WITHOUT Reading it in the scale, where the gross inaccuracy is! Amclaussen.
Reply 4 years ago
99%, eh? Amazing. I have four - once calibrated properly, almost none are inaccurate. If it can't be calibrated take the gauge off and you have a miter slot guide.
4 years ago on Step 16
A good method when having to loosen a stubborn screw, nut, fitting etc is Tighten it up to break it loose. It doesn't take much at all. In certain situations I'll apply a good rust breaker first PB Blaster is my choice - give it 5 - 10 minutes to work, then tighten to break loose
Tip 5 years ago on Step 2
After applying glue, cover all exposed cracks, opened to atmosphere (not being used by the vacuum), with plastic wrap. This will prevent air from channelling and create a vacuum deeply, so that the glue will be drawn further into the deep cracks once the vacuum is removed.
5 years ago
I never have used a sander to sharpen a pencil since I don't have a belt or disc sander, but I have used a bench grinder to sharpen pencils and soap stone. I have used a metal lathe to drill holes in glass blocks. It would turn slower than the drill presses (didn't have the mills at the time) by chucking the bit in the lathe chuck and using a push block on the tail stock.
Reply 5 years ago
I've used a regular hand drill to drill on its lowest speed to drill holes in glass. The only thing you need to do is drill under water, and at the lowest speed. You don't find a metal lathe in any workshop, you usually do find a hand drill or electric screw driver, that's why I'm saying.
Reply 5 years ago
You will find a metal lathe in my workshop, as well as a lot of other people's.
Reply 5 years ago
I'm still convinced that in DYI-ers' workshops a hand drill is more common than a metal lathe.
Reply 5 years ago
I have used a hand drill to drill glass too, but the lathe spins slower and is much more rigid/exact/repeatable
Reply 5 years ago
What a waste. I always keep some dollar-store nail files (ladies department) about for sanding, and use that to get the tip back. They are good for many other things too!