60-Second Soft Jaws for Clamping Pipe

Introduction: 60-Second Soft Jaws for Clamping Pipe

About: I get a kick out of making stuff from wood, bytes, food, pixels, plastic and silicon, and occasionally metal and fabric. I aspire to be a jack of all trades. Member of Halifax Makerspace.

I recently found myself needing to file a slot in a copper pipe for a sonic screwdriver (that'll be another Instructable). If you ever have to hold copper, aluminum, or other soft pipe as you work with it, you need to be careful not to squish it. These take only a minute to make, plus overnight for Sugru drying time, so you might want to make a range of sizes so they're ready to go when needed.

I did this as part of the Halifax Makerspace's Sugru build night.

Step 1: Forming the Sugru

You'll need:

  • Sugru , a putty-like product that dries to a rubber latex (1-2 packages, depending on the size of pipe and clamp you're working with)
  • 2 pieces of scrap wood with at least one flat side and one 90 degree edge
  • A flat, slippery work surface
  • A utility knife or razor blade

Take two balls of sugru and shape each into a thick rectangle using the flat side of your scrap wood. Estimate the size of the rectangles based on the size of your clamp's surfaces. Use the 90 degree edge on your scrap wood to make a "V" along the length of the Sugru. Keep the point of the "V" at least 1/4 of an inch from the bottom of the rectangle (or more, if you anticipate clamping with a lot of force). Use the utility knife to carefully free the Sugru from the work surface. This is easier to do before it cures. Set it aside to cure overnight.

Step 2: Step 2: Using Your Soft Jaws

To use your soft jaws, simply put one on either side of a pipe you want to clamp (using many different kinds of clamps or vises). The "V" shape will keep the pipe from sliding, and the rubbery Sugru will not mar your pipe. When tightening, keep in mind the thickness of your jaws at the point of the "V". Thicker jaws will withstand firmer clamping.

Make a range of sizes so they'll be good to go when needed, and store them with your clamps.

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    7 years ago on Introduction

    Cut the tongues out of some old leather boots. I keep one of those in my workshop. It is infinitely handy!


    Reply 7 years ago on Introduction

    I suppose I should add I keep the fingertips of old leather gloves too. Those fingertips slip onto tools nicely.